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Problem 3 Template Data Data Set Quality level 90.00% Quality level 90.00% Working Days 5 Working Days 5 Shifts 3 Shifts 3 Length of shift
Problem 3 | |||||
Template | Data | Data Set | |||
Quality level | Quality level | ||||
Working Days | Working Days | ||||
Shifts | Shifts | ||||
Length of shift (hours) | Length of shift (hours) | ||||
Operators per shift | Operators | ||||
Planned downtime per shift (minutes) | Planned downtime per shift (minutes) | ||||
Cycle Time of the resource activity (sec) | Cycle Time of the resource activity (sec) | ||||
Demand for finished goods per week | Demand for finished goods per week | ||||
Demand for finished goods per day | ]1040 | Demand for finished goods per day | |||
Budgeted / Target PPH | Budgeted / Target PPH | ||||
Total Parts Produced | Total Parts Produced | ||||
Length of shift (minutes) | |||||
Length of shift (seconds) | Answer the following: | ||||
Planned downtime per shift (seconds) | Are you meeting takt time ? | ||||
Available time per shift (seconds) | Are you meeting / exceeding productivity target? | ||||
Available time per shift (hours) | Are you generating FG inventory? | ||||
Available Seconds per Day | Number of operators per shift needed to meet or exceed target PPH | ||||
Number of Parts to be scheduled per day (based on yield loss) | Can Increasing Quality to 100% meet target PPH without changing original number of operators? | ||||
After Quality Losses | |||||
Defects | |||||
Net Effective Cycle Time | |||||
Takt Time (sec) | |||||
Productivity - Parts Per Person per hour (PPH) - based on quality rate |
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