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Problem 3 Template Data Data Set Quality level 90.00% Quality level 90.00% Working Days 5 Working Days 5 Shifts 3 Shifts 3 Length of shift

Problem 3
Template Data Data Set
Quality level 90.00% Quality level 90.00%
Working Days 5 Working Days 5
Shifts 3 Shifts 3
Length of shift (hours) 8 Length of shift (hours) 8
Operators per shift 5 Operators 5
Planned downtime per shift (minutes) 45 Planned downtime per shift (minutes) 45
Cycle Time of the resource activity (sec) 7 Cycle Time of the resource activity (sec) 7
Demand for finished goods per week 52200 Demand for finished goods per week 52200
Demand for finished goods per day ]1040 Demand for finished goods per day 10440
Budgeted / Target PPH 35 Budgeted / Target PPH 35
Total Parts Produced 11500 Total Parts Produced 11500
Length of shift (minutes) 480
Length of shift (seconds) 28800 Answer the following:
Planned downtime per shift (seconds) 2700 Are you meeting takt time ?
Available time per shift (seconds) 26100 Are you meeting / exceeding productivity target?
Available time per shift (hours) 7.25 Are you generating FG inventory?
Available Seconds per Day 78300 Number of operators per shift needed to meet or exceed target PPH
Number of Parts to be scheduled per day (based on yield loss) 11600 Can Increasing Quality to 100% meet target PPH without changing original number of operators?
After Quality Losses 10440
Defects 1160
Net Effective Cycle Time 7.78
Takt Time (sec)
Productivity - Parts Per Person per hour (PPH) - based on quality rate 31.724138

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