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Problem one Campers World is a company that produces camping and other sporting equipment. The company wishes to implement an MRP system for one of

Problem one

Campers World is a company that produces camping and other sporting equipment. The company wishes to implement an MRP system for one of its products, the Mirage foldable light-weight tent. The master production schedule (MPS) for this product for the next 12 weeks is given in Table 1 below.

Table 1: MPS for the Mirage tent

Week 1 2 3 4 5 6 7 8 9 10 11 12
MPS - - - - - - - 233 232 245 175 135

The planned production in week 9 of the MPS is given as 232.

The Mirage tent is assembled from two sub-assemblies: S1 and S2. Sub-assembly S1 requires components C1 and C3, while sub-assembly S2 requires components C2 and part P2. Component C1 is made from parts P1and P2. The beginning inventory, lot-sizing rule, lead time and usage for all of the items needed to assemble the Mirage tent are given in Table 2.

Assignment Tasks:

  1. Develop a product structure tree for the Mirage tent.
  2. Complete a MRP record for P2.

Table 2: Mirage Tent

Item Beginning Inventory Lot sizing Rule Usage

Lead Time

(weeks)

Mirage 30 L4L - 1
S1 120 L4L 1 2
S2 0 L4L 1 1
C1 650 L4L 4 2
C2 318 L4L 3 2
C3 0 L4L 2 3
P1 850 L4L 8 1
P2 0 L4L

5 for S2

3 for C1

2

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