Question
Problem one Campers World is a company that produces camping and other sporting equipment. The company wishes to implement an MRP system for one of
Problem one
Campers World is a company that produces camping and other sporting equipment. The company wishes to implement an MRP system for one of its products, the Mirage foldable light-weight tent. The master production schedule (MPS) for this product for the next 12 weeks is given in Table 1 below.
Table 1: MPS for the Mirage tent
Week | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 |
MPS | - | - | - | - | - | - | - | 233 | 232 | 245 | 175 | 135 |
The planned production in week 9 of the MPS is given as 232.
The Mirage tent is assembled from two sub-assemblies: S1 and S2. Sub-assembly S1 requires components C1 and C3, while sub-assembly S2 requires components C2 and part P2. Component C1 is made from parts P1and P2. The beginning inventory, lot-sizing rule, lead time and usage for all of the items needed to assemble the Mirage tent are given in Table 2.
Assignment Tasks:
- Develop a product structure tree for the Mirage tent.
- Complete a MRP record for P2.
Table 2: Mirage Tent
Item | Beginning Inventory | Lot sizing Rule | Usage | Lead Time (weeks) |
Mirage | 30 | L4L | - | 1 |
S1 | 120 | L4L | 1 | 2 |
S2 | 0 | L4L | 1 | 1 |
C1 | 650 | L4L | 4 | 2 |
C2 | 318 | L4L | 3 | 2 |
C3 | 0 | L4L | 2 | 3 |
P1 | 850 | L4L | 8 | 1 |
P2 | 0 | L4L | 5 for S2 3 for C1 | 2 |
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