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Q 4 . 3 ( PowerToys ) PowerToys Inc. produces a small remote - controlled toy truck on a conveyor belt with 9 stations. Each
QPowerToys PowerToys Inc. produces a small remotecontrolled toy truck on a conveyor belt with stations. Each station has, under the current process layout, worker assigned to it Stations and processing times are summarized in the following table:
tableStationTask,Processing Times secondsMount battery units,Insert remote control receiver,Insert chip,Mount front axle,Mount back axle,Install electric motor,Connect motor to battery unit,Connect motor to rear axle,Mount plastic body,
a What is the bottleneck in this process?
b What is the capacity, in toy trucks per hour, of the assembly line?
c What is the direct labor cost for the toy truck with the current process if each worker receives $ hour, expressed in dollars per toy
d What would be the direct labor cost for the toy truck if work would be organized in a work cell; that is worker performs all tasks? Assume that the processing times would remain unchanged ie there are no specialization gains
e What is the utilization of the worker in station
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