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Q3 Table Q3 shows the assembly tasks information data for a specific production line. The cycle time for the production line is 82 minutes. The
Q3 Table Q3 shows the assembly tasks information data for a specific production line. The cycle time for the production line is 82 minutes. The output from this production line is intended for 30% export market while the remaining is for local market. The production line is expected to obtain a total of RM 20 million sales for this year. (a) Evaluate the available information and propose a balanced assembly line setup for the production system. The propose balanced assembly line setup shall consist of a proper precedence diagram, a complete line balancing table, actual efficiency percentage calculation and total remaining idle time calculation. (C5) (8 marks) (b) There is a request by the manager of the company to reduce the actual balanced number of workstation from Q3(a) solution by one. Analyze your balancing table answer in Q3(a) by observation and propose how this request can be fulfilled. No detail heavy computation is required. (C4) (2 marks) Table Q3: Assembly tasks information Task Time Required (minutes) Immediate Predecessors A 33.5 41..6 B D 45.5 29.5 47.5 A E B F 34.4 C, E DF G H F 46.8 53.5 58.2 51.7 G H I J I K 197.5 J Q3 Table Q3 shows the assembly tasks information data for a specific production line. The cycle time for the production line is 82 minutes. The output from this production line is intended for 30% export market while the remaining is for local market. The production line is expected to obtain a total of RM 20 million sales for this year. (a) Evaluate the available information and propose a balanced assembly line setup for the production system. The propose balanced assembly line setup shall consist of a proper precedence diagram, a complete line balancing table, actual efficiency percentage calculation and total remaining idle time calculation. (C5) (8 marks) (b) There is a request by the manager of the company to reduce the actual balanced number of workstation from Q3(a) solution by one. Analyze your balancing table answer in Q3(a) by observation and propose how this request can be fulfilled. No detail heavy computation is required. (C4) (2 marks) Table Q3: Assembly tasks information Task Time Required (minutes) Immediate Predecessors A 33.5 41..6 B D 45.5 29.5 47.5 A E B F 34.4 C, E DF G H F 46.8 53.5 58.2 51.7 G H I J I K 197.5 J
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