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Q4. A production facility has a two-stage process with the following information; Average demand:200 units/day Batch size: 60 units Basic cell information Number of shifts

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Q4. A production facility has a two-stage process with the following information; Average demand:200 units/day Batch size: 60 units Basic cell information Number of shifts per day: 1 Availability: 8-hours shifts with three 30 min breaks (90 min break time in total) Cycle time=120 sec Setup time=30 min Operation 1 Cutting Up time= 100% Operator= 1 WIP=1200 units Cycle time=100 sec Setup time=0 Operation 2 Bending Up time= 90% Operator= 1 WIP=900 units Based on the given data answer the following questions: What is the Takt time? ii. Calculate the actual cycle times for each operation? iii. Calculate the production lead time? IV. What is the capacity of this manufacturing cell per day

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