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Question 1: 30 Points The year 2020 was tough for everyone - who knew that we would all be wearing masks? - and 2021
Question 1: 30 Points The year 2020 was tough for everyone - who knew that we would all be wearing masks? - and 2021 wasn't much better. Due to this unforeseen shortage of masks, Adam and Nandari decided to get in on the action. They enlisted the help of a number of their classmates to produce masks using the batch production process described below. Their process has six sequential steps: Step 1: Sameer sets up the initial cloth pattern for the mask. Laying out the pattern (setup) takes 7 minutes per batch of masks. Cutting each mask takes 44 seconds. Step 2: The masks are custom embroidered at an embroidery machine. The machine requires a 12-minute setup per batch followed by 90 seconds mask. There are two (2) embroidery machines that can be used in parallel, and each machine has an operator - Bailey and Ishita. Step 3: The masks go through one of three sewing machines working in parallel to attach the elastic ear bands. This step requires 90 seconds per mask. Step 4: A second piece of fabric is attached at the next station which requires 2 minutes of setup per batch followed by 58 seconds per mask. Step 5: Anthony inserts a HEPA filter in the pocket formed by the two pieces of cloth. This requires 48 seconds per mask. Step 6: The masks are individually bagged by either Dev or Sophia working in parallel. This step takes 60 seconds per mask. The batch size is 36 units; the demand rate is 45 units/hr. Fill out the table below. # Activity Activity time Setup Time Capacity Step Resources Time(s) (min) (min) Capacity (units/min) (units/hr) 1 1 44 7 2 2 90 12 3 3 90 0 4 1 58 2 5 1 48 0 6 2 60 0
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