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Question 1: A local company located in Nizwa assembles engines for customized trekking sport utility vehicle SUV. During the year end 2019 financial review, the

Question 1:

A local company located in Nizwa assembles engines for customized trekking sport utility vehicle SUV. During the year end 2019 financial review, the company is concerned with its bloated inventory cost for the past five years. The profitability of the company has been declining year on year due to the effect of the increasing inventory costs. The newly hired manager who is a mechanical engineer is tasked to look into this matter and will provide a comprehensive proposal report to the company CEO to reduce the bloating inventory cost. The current consumption or usage of parts of the assembly department is shown in Table Q1. This data shows the typical annual usage or consumption of component parts for its engines. He found out that there is big mismanagement or neglect of the company inventories. Currently, the company is ordering parts from its suppliers locally and abroad once every three months.

  1. Develop an ABC analysis for the company's inventories. Show completely the results in tabular form using excel.
  2. Create a PARETO analysis for the ABC analysis using excel
  3. Considering your 'class A' inventories, determine the economic order quantity EOQ using the following assumptions; zero safety stock for each class A inventories, stocking cost is 10% of the unit price, ordering cost for any class A inventories is 120 OMR per order. Determine the cost savings if EOQ is followed instead of the current ordering system of the company which is once every three months for 'class A' inventories

Table Q1: Annual Usage of Component Parts

Part Number

Annual quantity (unit)

Unit cost (OMR/unit)

111D

31,101

1.00

128H

48,859

0.50

196G

7,248

22.40

205Y

2,968

270.00

216U

2,941

12.80

217J

3,307

122.40

228G

837

98.40

235D

60,512

1.80

249E

13,070

6.30

258L

2,061

62.40

261K

18,436

1.20

272J

4,433

9.00

324H

21,814

1.50

333C

2,149

15.40

334U

7,645

24.00

352S

12,677

19.20

391J

2,151

51.60

421A

4,374

9.60

432S

4,265

7.60

436S

71,058

0.25

452F

3,157

13.50

462R

3,931

16.80

463H

2,753

132.00

478L

26,650

1.20

521I

2,810

13.80

532Q

1,004

144.00

610B

29,760

5.10

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