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Question 1 . Diffusion through cylindrical film ( 2 3 marks ) A steel wire, 0 . 8 m m in diameter, is slowly pulled

Question 1. Diffusion through cylindrical film (23 marks)
A steel wire, 0.8mm in diameter, is slowly pulled through a bath containing an aqueous solution of 40gL of Ni2+. The length of the wire immersed in solution is 1m. An electric current is run through the wire, causing the Ni ions in solution to become electroplated onto the wire, gradually building up a surface coating. Under steady-state operating conditions, the rate of electroplating on the wire surface is SN=100mgNim2?s throughout, and the laminar layer between the wire surface and the bulk liquid is 0.5mm thick.
a) Make-a sketch of the system with all fluxes and boundaries.
[2]
b) Determine the molar flux of Ni,NA,susf, at the wire surface.
[1]|
c) Show that the diffusive flux of Ni2+ from the bulk to the wire surface can be described by: uarr
NA,surfdelrr=-DABR0delcA(1-cAc)cdots
d) Show by calculation that this system can be considered dilute and show how this simplifies above equation.
e) Given the operating parameters of the system, determine the concentration of Ni-at the wire surface.
f) Show that the rate of growth of the wire radius as a function of time can be determined through the following differential equatiop:
delrdelt=-NA,surfwidehat()A
g) If the target thickness of the Ni coating is intended to be 0.01mm, determine the speed at which the wire should be drawn through the electroplating bath.
NB: Be careful to distinguish between molar and mass based quantities in this problem!
Additional-Data:
Molecular-mass of Ni:,,MNi=58.7gmol
Solid density of Ni metal: ,Ni=9800kgm3
Aqueous diffusivity of Ni2+:,,DAB=2*2*10-9m2s||
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