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QUESTION 19 Zagart's Zambonis manufactures Zambonis (ice rink machines). Its cost of quality data appears below. Total manufacturing cost this year was $4.6 million. $

QUESTION 19

  1. Zagart's Zambonis manufactures Zambonis (ice rink machines). Its cost of quality data appears below. Total manufacturing cost this year was $4.6 million.

    $ thou

    Engineering tests at supplier's factory

    18

    Field testing new product

    12

    Inspection costs

    42

    Process re-engineering

    50

    Product redesign

    42

    Rework

    45

    Sales returns (at cost)

    105

    Scrap

    22

    Training employees on new system

    6

    Warranty repairs

    60

    Waste

    14

    Total

    416

    Which is true?

    Prevention costs are $116,000

    Appraisal costs total $72,000

    Internal failure costs amount to $186,000

    External failure cost ZZ $105,000

    None of the above

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