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+ Revisit Billy Bob's Campus cookies (BBCC) discussed in the assigned reading, Process Analysis: Definitions, Tools, and Insights. For questions 1, 2, and 3
+ Revisit Billy Bob's Campus cookies (BBCC) discussed in the assigned reading, "Process Analysis: Definitions, Tools, and Insights". For questions 1, 2, and 3 assume no parallel processing takes place. This means that only one activity is going on at any point in time. 1. Since the cookie sheets can hold exactly 1 dozen cookies, BBCC will produce and sell cookies by the dozen. How much time will it take to fill an order of 2, 3, or 4 dozen cookies? 2. Assuming each order is for 2 dozen cookies, what is the production capacity in cookies per hour and takt time of this process? 3. What is the WIP inventory level if demand is from customers ordering 1 dozen at a time if the system consists of 2 ovens and Billy working alone? (Note that we are gaining one resource and losing another here.) For questions 4, 5, and 6 assume that parallel processing can take place. 4. Since the cookie sheets can hold exactly 1 dozen cookies, BBCC will produce and sell cookies by the dozen. How much time will it take to fill an order of 2, 3, or 4 dozen cookies? 5. Assuming each order is for 2 dozen cookies, what is the takt time of this process? 6. Assuming each order is for 2 dozen cookies, what is the capacity of this process? Figure 5 - Process Diagram for Billy Bob's Cookies Mix Total mix and spoon = 8 minutes Total bake time 10 min. Spoon Load Bake Oven, set timer Step 1 6 min. Step 2 Step 3 Step 4 2 min 1 min 9 min Cool Pack Receive Payment Step 7 Step 6 Step 5 5 min 2 min 1 min Search
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