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Rick Wing has a repetitive manufacturing plant producing automobile steering wheels. Use the following data to prepare for a reduced lot size. The firm uses

Rick Wing has a repetitive manufacturing plant producing automobile steering wheels. Use the following data to prepare for a reduced lot size. The firm uses a work year of

295295

days.

Setup labor cost

$60

per hour

Annual holding cost

$15

per unit

Daily production (8 hours)

880

units/day

Annual demand for steering wheels

29500(295

days*timesdaily

demand of

100

units))

Desired lot size (2 hours of production)

Q =

220

units

a) Setup cost =

(round your response to two decimal places).

b setup time=

(round your response to two decimal places).

Carol Cagle has a repetitive manufacturing plant producing trailer hitches in Arlington, Texas. The plant has an average inventory turnover of only 12 times per year. He has therefore determined that he will reduce his component lot sizes. He has developed the following data for one component, the safety chain clip:

Setup labor cost

$25

per hour

Annual holding cost

$12

per unit

Daily production

960

units/8 hour day

Annual demand

38,880

(270

days

each*timesdaily

demand of

144

units)

Desired lot size

120

units (one hour of production)

To obtain the desired lot size, the set-up time that should be achieved =

minutes (round your response to two decimal places).

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