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Ryser, Inc., produces and sells computer accessories. After 18 months of declining sales, Rysers board of directors hired a new CEO to review the problem

Ryser, Inc., produces and sells computer accessories. After 18 months of declining sales, Rysers board of directors hired a new CEO to review the problem and make changes to the company.

Upon investigation, the new CEO found that the products of Ryser are brilliantly designed. However, the manufacturing process has been neglected, which leads to unsatisfactory product quality and product returns. To address the problem, the new CEO proposed the following actions:

  1. Conduct a thorough quality audit of the existing quality control program
  2. Use better software to improve the accuracy of the statistical program
  3. Purchase new testing equipment
  4. Conduct a quality screening and evaluation of suppliers

The new CEO also set financial targets by referencing the quality control report of the industry leader in product quality. Rysers quality control report and that of the industry leader are presented below.

Costs
Ryser

Industry Leader

Rework

$ 62,400

$ 66,000

Product redesign

135,200

99,000

Process improvement

52,000

198,000

Testing

26,000

92,400

Product rejection

52,000

39,600

Downtime

104,000

52,800

Statistical process control

36,400

118,800

Supplier evaluation

41,600

99,000

Inspection

57,200

105,600

Warranty

208,000

112,200

Product liability claim

156,000

92,400

Total production costs

$5,200,000

$ 66,000

Sales

7,429,000

9,429,000

  1. Classify each proposed activity into the cost of quality category that the activity most directly affects.
  2. Identify and describe the technique the new CEO used when referencing the quality control report of the industry leader.

  3. Propose two other applications of the technique identified in Question 2.

  4. If the new CEO wants to adjust the conformance and nonconformance costs shown in its quality control report such that the cost of each category as a percentage of total production cost is equal to that of the industry leader, what should be the adjustment of the cost of each category?

*****I NEED ANSWER FOR "D."*****

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