Question
Shift time (Design Capacity)= 8 hours Meal Break=Lunch time (Unpaid time=0,5 hours Cycle time (Nominal (theoretical) sec/unit)=15,2sec/unit Short breaks (Tea time) =9.45-10.00 and 14.15-14.30 Downtime
Shift time (Design Capacity)= 8 hours
Meal Break=Lunch time (Unpaid time=0,5 hours
Cycle time (Nominal (theoretical) sec/unit)=15,2sec/unit
Short breaks (Tea time) =9.45-10.00 and 14.15-14.30
Downtime (time/day the sum of all the interruptions ): 1 hour
Number of total pieces= 1500 unit
Number of defects=100 unit
a)Fill the OEE Table based on the given information above
b)Fill the EPE table based on Shift Time (Design Capacity) and Actual Output (Number of total pieces)
c)Fill the EPE table based on Available Time and Actual Output (Number of total pieces)
d)Fill the EPE table based on Shift Time (Design Capacity) and Actual Output (Number of good pieces)
e)Fill the EPE table based on Available Time and Actual Output (Number of good pieces)
f)If the number of good pieces should be exactly the number of total pieces (constraints: Availability, Tea time, downtime, Throughput Yield, Cycle time are NOT Changed) update your OEE Table and make your comments.
g)If the number of good pieces should be exactly the number of total pieces (constraints: Availability, Tea time, Throughput Yield, Cycle time are NOT Changed, but , downtime=15min) update your OEE Table and make your comments.
f)If the number of good pieces should be exactly the number of total pieces (constraints: Availability, Tea time, downtime, Throughput Yield, Cycle time are NOT Changed) update your OEE Table and make your comments. Some comments can be found in OEECase(Comments).xlsx time unit Shift length:8 hours Meal Break 1. Available Itime time Short Approach 1 Availability* Effici ency* Reliability* 28800 1898,901 BUCULTOP 1800 27000 1780,22 0,9375 Availability Breaks 215min 1800 3600 tea time Downtime low sec/day Total Production time (Available time) ) 21600 1424,176 0,8 Efficiency unit time Performance of the cell #VALUE! HHHHH... #VALUE! Throughput yield (TPY) Number of pieces (total) Number of T. defects : Good pieces Nominal (theoretic al) output sec/unit 1500 22750 #VALUE! OEE 15,2| AVALUE! EO time unit Shift length 8 hours Meal 28800 1898,901 Approach 1 Availability* Effici ency* Reliability* Performance Break 1 1800 27000 1780,22 0,9375 Availability 1800 Available time o Short Breaks 2*15min tea time Downtime sec/day Total Production time (Available time) 3600 21600 1424,176 0,8 Efficiency unit time Performance of the cell 1607,143 24375 1,13 107 1625 0,93 Throughput yield (TPY) Number of pieces (total) Number of Ideferta defects : Good pieces Nominal (theoretic al) output sec/unit 15001 22750) 0,79 OEE 15,21 1500 EO g)If the number of good pieces should be exactly the number of total pieces (constraints: Availability, Tea time, Throughput Yield, Cycle time are NOT Changed, but, downtime has decreased to =15min) update your OEE Table and make your comments. Some comments can be found in OEECase(Comments).xlsx time unit Approach 1 Availability* Effici ency* Reliability* 28800 1898,901 st 1800 27000 1780,22 0,9375 Availability Shift length : 8 hours Fun Meal Break 1 . Available time Me Short Breaks 12.15min tea tea time Downtime : : sec/day Total Production time (Available time) = 1800 1500 23700 1562,637 0,877778 ) Efficiency unit time Performance of the cell #VALUE! #VALUE! Throughput yield (TPY) Number of pieces (total) Number of defects : Good Ipieces Nominal (theoretic al) output sec/unit 1500 22750] #VALUE! OEE 15,21 #VALUE! EO time unit 288001898,901 Shift length : 8 hours Meal Break 1 Available time Short Breaks Approach 1 Availability* Effid ency * Reliability* Performance 1800 27000 1780,22 0,9375 Avallability 12*15min 1800 1500 tea time Downtime Esec/day Total Production time (Available time) - 23700 1562,637 0,877778 Efficiency unit time Performance of the cell 1607,143 24375 1,03 107 1625 0,93 Throughput yield (TPY) Number of pieces (total) Number of defects: Good pieces Peces Nominal (theoretic al) output sec/unit 1500 22750 0,79 O EE 15,2 1500 EO o time unit 28800] 1898,901 Shift length :8 hours Meal Break 1* Ava ilable time Approach 1 Availability* Effici ency* Reliability* Performance 1800 27000 1780,22 0,9375 Availability short 1800 3600 Breaks 2*15min te a time Downtime :sec/day To tal Production ti me (Available time) 21600 1424, 176 0,8 Efficiency unit time Performance of the cell 1500 22750 1,05 100 1516,667 0,93 Throughput yield (TPY) Number of pieces (total) Number of defects : Good pieces Nominal (theoretic Ol) output sec/unit 1400 21233,33 0,74 OEE 15,21 1400 EO b)Fill the EPE table based on Shift Time (Design Capacity) and Actual Output (Number of total pieces) 21600 14,4 1500 0,75 0,79 1,05 28800 15,2 1898,901 1,05 c)Fill the EPE table based on Available Time and Actual Output (Number of total pieces) 21600 14,40 1500 0,80 0,84 1,05 27000 15,2 1780,22 1,05 d)Fill the EPE table based on Shift Time (Design Capacity) and Actual Output (Number of good pieces) 21600 15,4 1400 0,75 0,74 0,98 28800 15,2 1898,901 0,98 e) Fill the EPE table based on Available Time and Actual Output (Number of good pieces) 21600 15,4 1400 0,80 0,79 0,98 27000 15,2 1780,22 0,98 f)If the number of good pieces should be exactly the number of total pieces (constraints: Availability, Tea time, downtime, Throughput Yield, Cycle time are NOT Changed) update your OEE Table and make your comments. Some comments can be found in OEECase(Comments).xlsx time unit Shift length:8 hours Meal Break 1. Available Itime time Short Approach 1 Availability* Effici ency* Reliability* 28800 1898,901 BUCULTOP 1800 27000 1780,22 0,9375 Availability Breaks 215min 1800 3600 tea time Downtime low sec/day Total Production time (Available time) ) 21600 1424,176 0,8 Efficiency unit time Performance of the cell #VALUE! HHHHH... #VALUE! Throughput yield (TPY) Number of pieces (total) Number of T. defects : Good pieces Nominal (theoretic al) output sec/unit 1500 22750 #VALUE! OEE 15,2| AVALUE! EO time unit Shift length 8 hours Meal 28800 1898,901 Approach 1 Availability* Effici ency* Reliability* Performance Break 1 1800 27000 1780,22 0,9375 Availability 1800 Available time o Short Breaks 2*15min tea time Downtime sec/day Total Production time (Available time) 3600 21600 1424,176 0,8 Efficiency unit time Performance of the cell 1607,143 24375 1,13 107 1625 0,93 Throughput yield (TPY) Number of pieces (total) Number of Ideferta defects : Good pieces Nominal (theoretic al) output sec/unit 15001 22750) 0,79 OEE 15,21 1500 EO g)If the number of good pieces should be exactly the number of total pieces (constraints: Availability, Tea time, Throughput Yield, Cycle time are NOT Changed, but, downtime has decreased to =15min) update your OEE Table and make your comments. Some comments can be found in OEECase(Comments).xlsx time unit Approach 1 Availability* Effici ency* Reliability* 28800 1898,901 st 1800 27000 1780,22 0,9375 Availability Shift length : 8 hours Fun Meal Break 1 . Available time Me Short Breaks 12.15min tea tea time Downtime : : sec/day Total Production time (Available time) = 1800 1500 23700 1562,637 0,877778 ) Efficiency unit time Performance of the cell #VALUE! #VALUE! Throughput yield (TPY) Number of pieces (total) Number of defects : Good Ipieces Nominal (theoretic al) output sec/unit 1500 22750] #VALUE! OEE 15,21 #VALUE! EO time unit 288001898,901 Shift length : 8 hours Meal Break 1 Available time Short Breaks Approach 1 Availability* Effid ency * Reliability* Performance 1800 27000 1780,22 0,9375 Avallability 12*15min 1800 1500 tea time Downtime Esec/day Total Production time (Available time) - 23700 1562,637 0,877778 Efficiency unit time Performance of the cell 1607,143 24375 1,03 107 1625 0,93 Throughput yield (TPY) Number of pieces (total) Number of defects: Good pieces Peces Nominal (theoretic al) output sec/unit 1500 22750 0,79 O EE 15,2 1500 EO o time unit 28800] 1898,901 Shift length :8 hours Meal Break 1* Ava ilable time Approach 1 Availability* Effici ency* Reliability* Performance 1800 27000 1780,22 0,9375 Availability short 1800 3600 Breaks 2*15min te a time Downtime :sec/day To tal Production ti me (Available time) 21600 1424, 176 0,8 Efficiency unit time Performance of the cell 1500 22750 1,05 100 1516,667 0,93 Throughput yield (TPY) Number of pieces (total) Number of defects : Good pieces Nominal (theoretic Ol) output sec/unit 1400 21233,33 0,74 OEE 15,21 1400 EO b)Fill the EPE table based on Shift Time (Design Capacity) and Actual Output (Number of total pieces) 21600 14,4 1500 0,75 0,79 1,05 28800 15,2 1898,901 1,05 c)Fill the EPE table based on Available Time and Actual Output (Number of total pieces) 21600 14,40 1500 0,80 0,84 1,05 27000 15,2 1780,22 1,05 d)Fill the EPE table based on Shift Time (Design Capacity) and Actual Output (Number of good pieces) 21600 15,4 1400 0,75 0,74 0,98 28800 15,2 1898,901 0,98 e) Fill the EPE table based on Available Time and Actual Output (Number of good pieces) 21600 15,4 1400 0,80 0,79 0,98 27000 15,2 1780,22 0,98
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