Question
SummerFun, Inc., produces a variety of recreation and leisure products. The production manager has developed an aggregate forecast: Month Mar Apr May Jun Jul Aug
SummerFun, Inc., produces a variety of recreation and leisure products. The production manager has developed an aggregate forecast:
Month | Mar | Apr | May | Jun | Jul | Aug | Sep | Total |
Forecast | 50 | 44 | 55 | 60 | 50 | 40 | 51 | 350 |
Use the following information to develop aggregate plans.
Regular production cost | $ | 80 | per unit | Back-order cost | $ | 20 | per unit |
Overtime production cost | $ | 120 | per unit | Beginning inventory | 0 | units | |
Regular capacity | 40 | units per month | |||||
Overtime capacity | 8 | units per month | |||||
Subcontracting cost | $ | 140 | per unit | ||||
Subcontracting capacity | 12 | units per month | |||||
Holding cost | $ | 10 | per unit per month | ||||
b. Develop aggregate plan using the same strategy used in part a except that backlogs are allowed here. There should be no backlog remaining at the end of September. Hint: Use a maximum backlog of 5 in any given month. You will need to develop a set of rules regarding which capacity option (regular, overtime, subcontracting) is always preferable, and regarding the timing of these options (i.e., is it cost-effective to build ahead (and thus carry inventory) or to incur a backlog?). (
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