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SummerFun, Inc., produces a variety of recreation and leisure products. The production manager has developed an aggregate forecast: Month Mar Apr May Jun Jul Aug

SummerFun, Inc., produces a variety of recreation and leisure products. The production manager has developed an aggregate forecast:

Month Mar Apr May Jun Jul Aug Sep Total
Forecast 50 44 55 60 50 40 51 350

Use the following information to develop aggregate plans.

Regular production cost $ 80 per unit Back-order cost $ 20 per unit
Overtime production cost $ 120 per unit Beginning inventory 0 units
Regular capacity 40 units per month
Overtime capacity 8 units per month
Subcontracting cost $ 140 per unit
Subcontracting capacity 12 units per month
Holding cost $ 10 per unit per month

b. Develop aggregate plan using the same strategy used in part a except that backlogs are allowed here. There should be no backlog remaining at the end of September. Hint: Use a maximum backlog of 5 in any given month. You will need to develop a set of rules regarding which capacity option (regular, overtime, subcontracting) is always preferable, and regarding the timing of these options (i.e., is it cost-effective to build ahead (and thus carry inventory) or to incur a backlog?). (

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