Question
The Current Designs staff has prepared the annual manufacturing budget for the rotomolded line based on an estimated annual production of 3,440 kayaks during 2022.
The Current Designs staff has prepared the annual manufacturing budget for the rotomolded line based on an estimated annual production of 3,440 kayaks during 2022. Each kayak will require 54 pounds of polyethylene powder and a finishing kit (rope, seat, hardware, etc.). The polyethylene powder used in these kayaks costs $1.10 per pound, and the finishing kits cost $250 each. Each kayak will use two kinds of labor2 hours of type I labor from people who run the oven and trim the plastic, and 3 hours of work from type II workers who attach the hatches and seat and other hardware. The type I employees are paid $14 per hour, and the type II are paid $11 per hour. Manufacturing overhead is budgeted at $390,400 for 2022, broken down as follows.
Variable costs | ||
Indirect materials | $41,280 | |
Manufacturing supplies | 44,720 | |
Maintenance and utilities | 86,000 | |
172,000 | ||
Fixed costs | ||
Supervision | 96,000 | |
Insurance | 14,400 | |
Depreciation | 108,000 | |
218,400 | ||
Total | $390,400 | |
During the first quarter, ended March 31, 2022, 910 units were actually produced with the following costs.
Polyethylene powder | $56,024 | |
Finishing kits | 227,890 | |
Type I labor | 25,480 | |
Type II labor | 31,250 | |
Indirect materials | 10,920 | |
Manufacturing supplies | 11,867 | |
Maintenance and utilities | 25,210 | |
Supervision | 22,000 | |
Insurance | 3,600 | |
Depreciation | 27,000 | |
Total | $441,241 |
a) Prepare the annual manufacturing budget for 2022, assuming that 3,440 kayaks will be produced. (List variable costs before fixed costs.) b) Prepare the flexible budget for manufacturing for the quarter ended March 31, 2022. Assume activity levels of 760, 860, and 910 units. (List variable costs before fixed costs.)
c) Assuming the rotomolded line is treated as a cost center, prepare a flexible budget report for manufacturing for the quarter ended March 31, 2022, when 910 units were produced. (List variable costs before fixed costs.)
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