Question
The following information will be used for the next 9 problems (17-25). I strongly suggest using Excel to setup the aggregate plan associated with these
The following information will be used for the next 9 problems (17-25). I strongly suggest using Excel to setup the aggregate plan associated with these questions.
A key hospital supplier, IVs Plus (IVP) located in Salina, KS sells IV tubing and stands to hospitals and clinics. Sales have picked up ever since they introduced their newest Squeaky Clean IV stand, which eliminates all oils and germs left behind by users. The demand over the next 12 months is shown in the table below. Use the demand forecasts and determine the lowest cost production plan.
Month | Demand Forecast | Month | Demand Forecast |
January | 145,000 | July | 167,042 |
February | 173,007 | August | 194,254 |
March | 168,200 | September | 212,713 |
April | 184,329 | October | 178,312 |
May | 187,037 | November | 132,400 |
June | 150,073 | December | 199,023 |
Regular production cost | $27 per unit |
Holding cost | $7 per unit per month based on ending inventory |
Backorder cost | $14.00 per unit per month based on ending inventory |
Beginning Inventory | 75,000 units |
Beginning workforce | 9 employees |
Regular production rate | 16,000 units per employee per month |
Hiring cost | $10,000 per worker |
Firing cost | $11,500 per worker |
Produce at a level rate using regular time production only. Backlogs are allowed in any month except December. Ending inventory is allowed in any month. Ending inventory for December should be as low as possible.
Question 17) How many units are produced for the year using regular time production?
Group of answer choices
Less than 1,800,000
Between 1,800,000 and 2,000,000
Between 2,000,001 and 2,200,000
More than 2,200,000
Question 18
After hiring or firing any workers in the first month, how many workers are required throughout the year following the level production strategy? Your answer should be a numerical whole number.
Question 19
What is the monthly production cost (price to make the number of units produced each month) following the level production strategy?
Group of answer choices
Less than $4,000,000
More than $4,000,000, but less than or equal to $4,500,000
More than $4,500,000, but less than or equal to $5,000,000
More than $5,000,000
Question 20
What are the total costs incurred for the year following the level production strategy?
Group of answer choices
Less than $63,000,000
More than $63,000,000, but less than or equal to $65,000,000
More than $65,000,000, but less than or equal to $67,000,000
More than $67,000,000
Question 21
For the next 4 questions follow the chase production strategy. Absorb variations in demand by changing the size of the workforce. When additional employees are hired or fired, they cannot be fractions of a person. You must round up to the next whole person. When you round up, all those employees work the full month which could result in some inventory that is carried to the next period. Ending inventory should be as low as possible each month.
Question 21) How many units are produced for the year using the chase production strategy?
Group of answer choices
Less than 1,800,000
Between 1,800,000 and 2,000,000
Between 2,000,001 and 2,200,000
More than 2,200,000
Question 22
What is the annual total cost of firing employees in this example following the chase production strategy?
Group of answer choices
Between $50,000 and $100,000
Between $100,001 and $150,000
Between $150,001 and $200,000
Greater than $200,001
Question 23
What are the total costs incurred for the year following the chase production strategy?
Group of answer choices
Less than $63,000,000
More than $63,000,000, but less than or equal to $65,000,000
More than $65,000,000, but less than or equal to $67,000,000
More than $67,000,000
Question 24
How many workers are required in September following the chase production strategy? Your answer should be a numerical whole number.
Question 25
Following the chase production strategy, in what month are no workers fired or hired? There were the correct amount of workers already employed at the end of the previous month.
Group of answer choices
January
February
March
April
May
June
July
August
September
October
November
December
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