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The industry is fast-moving in that models with new features and/or cosmetics are released every 12-18 months. In order to keep manufacturing costs low ,

The industry is fast-moving in that models with new features and/or cosmetics are released every 12-18 months.

In order to keep manufacturing costs lowEasy-Brew negotiated a lease with an Asian manufacturer to provide adequate production for the foreseeable future. Also in the spirit of managing costs, Easy-Brew transports product from Asia to Vancouver by ocean transport in TEU containers. One TEU container can hold up to 1,000 coffee machines. The lead-time from when Easy-Brew places an order with its Asian supplier, until the product arrives at the DC, is eight weeks. Orders are shipped to individual customers using the services of Canada Post.

The math geek sales analyst has determined that the “monthly” (by “monthly” we mean a four week period) demand follows a normal distribution with mean of 1,000 units and standard deviation of 250 units. December, where demand randomly falls between 1,500 – 2,500 units, is an exception.

The daughter of the Easy-Brew CEO recently attended an introductory workshop on supply chain management. At Thanksgiving dinner she suggested that she had some ideas that might be useful for Easy-Brew to pursue.

Proposal:

Using a demand forecasting method that can predict within 120 units in the future.

Other information:

  • It takes one week for the supplier to process the order and to make it available for pick-up/shipping. (Hint: the transfer of ownership takes place one week after the order has been placed.)
  • The company assumes an inventory holding cost of $5 per unit
  • The cost of shipping by ocean is $15 per unit. The cost of shipping by air is $20 per unit.

Base
$
Sales1,028.0
Cost of Sales621.0
Gross Profit407.0
Operating Expenses
(incl SG&A)
340.0
Operating Profit67.0
Interest Expense0.0
Other Income0.0
Pre-Tax Profit67.0
Taxes (25%)16.8
Net Profit50.3
Base
Assets$
Cash123.0
Other Current53.0
Accounts Receivable156.0
Inventories60.0
Short Term Investment0.0
Total Current Assets392.0
Net Fixed Assets206.0
Other Assets157.0
Total Assets755.0
Total Liabilities and Equity
Other Current Liabilities71.0
Accounts Payable31.0
Long-term Debt10.0
Total Current Liab.

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