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The Lexington Company produces gas grills. This year's expected production is 2 0 , 0 0 0 units. Currently, Lexington makes all of the side

The Lexington Company produces gas grills. This year's expected production is 20,000 units. Currently, Lexington makes all of the side burners for its grills. Each grill includes two side burners. Lexington's management accountant reported the following costs associated with making the 40,000 burners:
\table[[,\table[[Cost],[Per Unit]],\table[[Cost for],[40,000 Units]]],[Direct Materials,$8.00,$320,000],[Direct Manufacturing Labor,$4.00,$160,000],[Variable Manufacturing Overhead,$2.00,$80,000],[Inspection, Setup, and Materials-Handling,,$8,000],[Machine Rent,,$12,000],[\table[[Allocated Fixed Costs for:],[Plant Administration, Taxes, and Insurance]],,$80,000],[TOTAL COSTS,,$660,000]]
Lexington has received an offer from an outside vendor to supply any number of burners that Lexington needs/requires at a price of $14.80 per burner. The following information is also available:
Inspection, setup, and materials-handling costs vary with the number of batches in which the burners are produced. Lexington produces burners in batch sizes of 1,000 units. Lexington will produce the 40,000 units in 40 total batches.
Lexington rents the machine it uses to make the burners. Therefore, if Lexington buys all of its burners from the outside vendor, it will no longer need to pay rent for this machine.
If Lexington purchases the burners from the outside vendor, that means the facility where the burners are currently made will become idle. The allocated fixed plant administration, taxes, and insurance for this facility will not change. Lexington has received an offer from an outside vendor to supply any number of burners that
Lexington needs/requires at a price of $14.80 per burner. The following information is also
available:
Inspection, setup, and materials-handling costs vary with the number of batches in which
the burners are produced. Lexington produces burners in batch sizes of 1,000 units.
Lexington will produce the 40,000 units in 40 total batches.
Lexington rents the machine it uses to make the burners. Therefore, if Lexington buys all
of its burners from the outside vendor, it will no longer need to pay rent for this machine.
If Lexington purchases the burners from the outside vendor, that means the facility where
the burners are currently made will become idle. The allocated fixed plant administration,
taxes, and insurance for this facility will not change.
ANSWER THE FOLLOWING QUESTIONS:
Question 1a:
Describe what decision Lexington has to make?
Question 1b:
List the alternatives that Lexington can take in regards to the 40,000 burners.
Question 1c:
Evaluate the alternatives for Lexington. Be sure to show your calculations and clearly identify
any relevant costs information.
Question 1d:
What are the qualitative factors that Lexington should consider when deciding whether or not
to outsource?
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