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The management accountant explained the analysis of the 1,000,000 overheads as follows: -The two products are made in relatively small batches, so that the amount
The management accountant explained the analysis of the 1,000,000 overheads as follows: -The two products are made in relatively small batches, so that the amount of the finished product held in inventories is negligible. The Supers are made in particularly small batches because the market demand for this product is relatively low. Each time a new batch is produced, the machines have to be reset by skilled staff. Resetting for Basic production occurs about 20 times a year and for Supers about 80 times: about 100 times in total. The cost of employing the machine-setting staff is about 280,000 a year. It is clear that the more set-ups that occur, the higher the total set-up costs; in other words, the number of set-ups is the factor that drives set- up costs. - All production has to be inspected for quality and this costs about 220,000 a year. The higher specifications of the Supers means that there is more chance that there will be quality problems. Thus, the Supers are inspected in total 1,500 times annually, whereas the Basics only need about 500 inspections. The number of inspections is the factor that drives these costs. - Sales order processing (dealing with customers' orders, from receiving the original order to dispatching the products) costs about 240,000 a year. Despite the larger amount of Basic production, there are only 1,500 sales orders each year because the Basics are sold to wholesalers in relatively large-sized orders. The Supers are sold mainly direct to the public by mail order, usually in very small-sized orders. It is believed that the number of orders drives the costs of processing orders. Required: (a) Deduce the full cost of each of the two products on the basis used at present and, from these, deduce the current selling price. (b) Deduce the full cost of each product on an ABC basis, taking account of the management accountant's recent investigations. (c) What conclusions do you draw? What advice would you offer the management of the business
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