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The metal product P is produced in plant C , where metal sheets are cut and pressed to form the product P . Plant B

The metal product P is produced in plant C, where metal sheets are cut and pressed to form the product P. Plant B produces the metal sheets, via melting and rolling of ingots. The ingots come from plant A where the mineral is extracted, turned into metal and cast into ingots. Plant B is situated 1000 km from plant C. Transportation occurs by truck, consuming on average 0.019 kg of diesel per km and per ton of material transported. Plant A and plant B are neighbouring plants; the distance between them is small and hence transportation is negligible. In the production of P in plant C there is also some process scrap (pieces of metal clippings from the cutting of the metal sheets). Three quarters of the process scrap generated by plant C is sent back to plant B where it is melted together with the new metal and then rolled into sheets.
Plant A produces 1400 tonnes of ingots per year using 4800 tonnes of raw minerals and 12x106 MJ of electricity; the plant releases 700 kg/year of HCl to atmosphere and 700 kg/year of Cu to freshwater. Plant B produces 1600 tonnes of metal sheets per year, consuming 4.8x106 MJ of electricity; emissions to air from plant B are equal to 480 kg/year of HC (generic hydrocarbons). Plant C produces 500 tonnes of product P per year using 1.2x106 MJ of electricity; emissions to air from plant C are equal to 250 kg/year of HC.
The Functional Unit equals 1000 pieces of P. Each product P weights 50 g. To produce 1000 pieces of P,10 m2 of metal sheet is needed in plant C; the thickness of the metal sheet is 1.5 mm and the density of the metal is 8000 kg/m3.

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