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The Purse Company produces a line of purses. The manager, Sally Smith, is interested in using a level aggregate plan. Inventories and back orders will

  1. The Purse Company produces a line of purses. The manager, Sally Smith, is interested in using a level aggregate plan. Inventories and back orders will be used to handle demand fluctuations. She has asked you to develop such a plan.

Use the following data to solve the first seven problems.

Problem Data

Cost data

Regular-time labor cost per hour

$17.00

Overtime labor cost per hour

$21.00

Subcontracting cost per unit (labor only)

$80.00

Holding cost per unit per period

$13.00

Back-order cost per unit per period

$20.00

Hiring cost per employee

$550.00

Firing cost per employee

$400.00

Capacity data

Beginning workforce

300 employees

Beginning inventory

600 units

Labor standard per unit

8 hours

Regular time available per period

200 hours

Overtime available per period

35 hours

Subcontracting maximum per period

1200 units

Subcontracting minimum per period

600 units

Demand data

Period 1

6000 units

Period 2

5000 units

Period 3

8000 units

Period 4

6000 units

Period 5

7000 units

Period 6

5000 units

  1. Calculate the aggregate production rate.

  2. Calculate the appropriate workforce given the aggregate production rate. If Sally will need to hire workers, include this.

  3. Show what would happen if this plan were implemented.

  4. Evaluate the plan in terms of cost, customer service, operations, and human resources.

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