Question
The Raleigh plant manager of Allentown Corp. has noticed the plant frequently changes the schedule on its production line. He has gathered the following information
The Raleigh plant manager of Allentown Corp. has noticed the plant frequently
changes the schedule on its production line. He has gathered the following information on the
activities, estimated times, and average costs required for a single schedule change.
Activity Est. Time Average Cost
Review impact of change on orders . . . . . . . . . . . . . . . . . . . . 30 min. 2 hrs. $ 300
Reschedule production orders . . . . . . . . . . . . . . . . . . . . . . . . 15 min.24 hrs. 875
Stop production and change over to new process . . . . . . . . . 10 min. 3 hrs. 150
Locate inventory produced under old process . . . . . . . . . . . . 20 min. 6 hrs. 1,500
Remanufacture old inventory to conform to new process . . . 3 hrs.20 hrs. 6,000
Generate new production paperwork . . . . . . . . . . . . . . . . . . . 15 min. 4 hrs. 500
Change purchasing schedule. . . . . . . . . . . . . . . . . . . . . . . . . 10 min. 8 hrs. 2,100
Collect paperwork from the floor. . . . . . . . . . . . . . . . . . . . . . . 5 min.15 min. 75
Review new line schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 min.30 min. 100
Pay overtime premiums . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 hrs. 5 hrs. 1,000
Total costs required for a single schedule change. . . . . . . . . $6,600
a. Which, if any, of these activities are value-added?
b. What is the cost driver in this situation?
c. How can the cost driver be controlled and the NVA activities eliminated?
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