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The table below provides the parameters for a new current state value stream map for the family of retainers at the Jensen Bearings Inc. firm

The table below provides the parameters for a new current state value stream map for the family of retainers at the Jensen Bearings Inc. firm described in the chapter. This table depicts the value stream after Kline Steel agrees to accept daily orders for steel sheets and also agrees to deliver on a daily basis. Calculate each component of the new value stream's reduced lead time. Jensen Bearings operates 5 days per week.

Overall Process Attributes

Average demand:

2 comma 7002,700/week

(1 comma 5001,500

"L";

1 comma 2001,200

"S")

Batch size: 1,000

Number of shifts per day: 1

Availability: 8 hours per shift with two 30 minute lunch breaks

Process Step 1

Press

Cycle

timeequals=55

secondsSetup

timeequals=2

hours

Uptimeequals=90%

Operatorsequals=1

Every Part

Everyequals=1

week

WIPequals=11

day of sheets (before Press)

Process Step 2

Pierce & Form

Cycle

timeequals=2727

secondsSetup

timeequals=30

minutes

Uptimeequals=100%

Operatorsequals=1

WIPequals=1 comma 1001,100

"L",

1 comma 2501,250

"S" (before Pierce & Form)

Process Step 3

Finish Grind

Cycle

timeequals=3737

secondsSetup

timeequals=45

minutes

Uptimeequals=100%

Operatorsequals=1

WIPequals=200200

"L",

1 comma 4501,450

"S" (before Finish Grind)

Process Step 4

Shipping

WIPequals=400400

"L",

1 comma 1001,100

"S" (after Finish Grind)

Supplier Information

One shipment a day in trays of 60 pieces

Information Flow

All communications from customer are electronic:

180/90/60/30/day Forecasts

Daily Order

All communications to supplier are electronic

4-week Forecast

Weekly Fax

There is a weekly schedule manually delivered to Press, Pierce & Form, and Finish Grind and a Daily Ship Schedule manually delivered to Shipping

All material is pushed

Click the icon to view the data from the new current state value stream map at Jensen Bearings Inc.

a. How many days of raw material does the Bearing's plant now hold?

The plant holds

11

days of raw material. (Enter your response rounded to one decimal place.)

b. How many days of work in process inventory is held between Press and Pierce & Form?

The inventory is held

nothing

days. (Enter your response rounded to one decimalplace.)

c. How many days of work in process inventory is held between Pierce & Form and Finish Grind?

The inventory is held

nothing

days. (Enter your response rounded to one decimalplace.)

d. How many days of work in process inventory is held between Finish Grind andShipping?

The inventory is held

nothing

days. (Enter your response rounded to one decimalplace.)

e. What is the new value stream's production lead time?

The production lead time is

nothing

days. (Enter your response rounded to one decimalplace.)

f. What is the new value stream's processing time?

The processing time is

nothing

seconds. (Enter your response as a whole number.)

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