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Tsunamy Ltd. is a leading home appliances manufacturer. The company uses just-in-time manufacturing processes and holds no inventory. Manufacturing is done in batches of 150

Tsunamy Ltd. is a leading home appliances manufacturer. The company uses just-in-time manufacturing processes and holds no inventory. Manufacturing is done in batches of 150 units each which cannot be altered without significant cost implications. Although the products are produced in batches of 150 units, they are sold as single units at the market price. Due to fierce competition in the market, the company is forced to follow market price for each product. The following table provides the financial results of its four unique products.

Particulars
Alpha
Beta
Gamma
Theta
Total
Units sold
210,000
250,000
260,000
250,000

Revenue
$2,730,000
$4,625,000
$3,900,000
$3,250,000
$14,505,000
Less: Material cost
$600,000
$1,820,000
$1,880,000
$1,000,000
$5,300,000
Less: Labour cost
$800,000
$2,080,000
$1,280,000
$1,200,000
$5,360,000
Less: Overheads
$800,000
$780,000
$320,000
$1,200,000
$3,100,000
Operating profit / (loss)
$530,000
($55,000)
$420,000
($150,000)
$745,000

Since the company is concerned about loss in manufacturing and selling of two products, it has approached you to get a clear picture on its products and costs. You have conducted a detailed analysis whose findings are below:

The overhead absorption rate of $2 per machine hour has been used to allocate overheads into the above product costs. Further analysis of the overhead cost shows that some of it is

caused by the number of machine hours used, some is caused by the number of batches produced and some are product specific fixed overheads that would be avoided if the product were discontinued. Other general fixed overhead costs would be avoided only by the closure of the factory. Numeric details are summarised below:

Particulars
Amount ($)
Amount ($)
Machine hour related overheads

620,000
Batch related overheads

460,000
Product specific fixed overheads:


• Alpha
500,000

• Beta
600,000

• Gamma
100,000

• Theta
220,000
1,420,000
General fixed overheads

600,000
Total

3,100,000

The other relevant information is as follows:

Particulars
Alpha
Beta
Gamma
Theta
Total
Machine hours
420,000
370,000
150,000
610,000
1,550,000
Labour hours
100,000
260,000
160,000
150,000
670,000


Required:

(a) Prepare a profitability statement that is more useful for decision making than the profit statement prepared by Tsunamy Ltd. 

(b) Calculate the break-even volume in batches and also in approximate units for each of the four products.


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