Question
Use tables below to solve: For SKUs - CBL290 & CBL 500 : a. What is the total inventory cost savings (cycle stock and safety
Use tables below to solve: For SKUs - CBL290 & CBL 500: a. What is the total inventory cost savings (cycle stock and safety stock) associated with a centralized warehouse compared to the decentralized warehouses? Assume the cost of inventory is 75% of the sales price two SKUs identified above: b. For a 95% service rate, what is the total safety stock inventory for each SKU under the decentralized warehouse structure?
c. For a 95% service rate, what is the safety stock inventory for each SKU under a centralized warehouse structure?
d. Compared to the decentralized structure, what is the percent reduction in safety stock for each SKU with the centralized structure?
CABLE SKUS AT DISTRIBUTOR | |||||||||
AVERAGE INVENTORY AT WAREHOUSE | |||||||||
SKU | AVG. SELLING PRICE | RANK | SKU CATEGORY | CASE QTY | WAREHOUSE 10 | WAREHOUSE 20 | WAREHOUSE 30 | WAREHOUSE 40 | WAREHOUSE 70 |
CBL150 | $6.38 | B | S | 100 | 34 | - | 68 | 37 | 37 |
CBL151 | $8.17 | A | S | 30 | 101 | 100 | 141 | 73 | 73 |
CBL152 | $12.02 | B | S | 25 | 136 | 41 | 37 | 15 | 15 |
CBL153 | $5.88 | B | C | 80 | 235 | 65 | 125 | 114 | 114 |
CBL154 | $6.28 | A | C | 60 | 272 | 248 | 275 | 206 | 206 |
CBL155 | $4.45 | B | S | 80 | 53 | - | 25 | 36 | 36 |
CBL156 | $4.44 | B | C | 80 | 86 | 36 | 47 | 41 | 41 |
CBL157 | $6.66 | A | C | 40 | 302 | 134 | 135 | 350 | 350 |
CBL158 | $6.69 | A | S | 50 | 364 | 17 | 46 | 17 | 17 |
CBL200 | $9.61 | B | S | 60 | 28 | 20 | 13 | 18 | 18 |
CBL260 | $3.30 | Y | C | 120 | 12 | 12 | 9 | 24 | 24 |
CBL261 | $2.60 | Y | C | 120 | 24 | - | - | 37 | 37 |
CBL275 | $2.15 | B | S | 800 | 298 | 93 | 258 | 37 | 37 |
CBL290 | $6.00 | A | C | 200 | 307 | 81 | 524 | 157 | 157 |
CBL291 | $7.84 | B | C | 120 | 118 | - | 44 | 31 | 31 |
CBL292 | $10.00 | B | C | 25 | 39 | 16 | 37 | 31 | 31 |
CBL293 | $6.22 | B | C | 150 | 36 | 6 | 26 | 39 | 39 |
CBL294 | $91.48 | B | S | 3 | 12 | 10 | 10 | 7 | 7 |
CBL295 | $154.92 | B | S | 6 | 17 | - | 2 | 6 | 6 |
CBL296 | $2.90 | B | C | 500 | 121 | - | 37 | 12 | 12 |
CBL300 | $2.61 | A | C | 80 | 105 | 54 | 129 | 106 | 106 |
CBL301 | $2.61 | C | C | 80 | 119 | - | - | 11 | 11 |
CBL302 | $2.61 | C | C | 80 | 21 | - | - | - | 13 |
CBL303 | $2.61 | C | C | 80 | 88 | - | 22 | - | 8 |
CBL304 | 2.61 | C | C | 80 | 7 | - | 15 | - | 10 |
CBL305 | $2.61 | C | C | 80 | 21 | 6 | 12 | 23 | 23 |
CBL306 | 2.61 | C | C | 80 | 9 | 7 | 70 | 73 | 73 |
CBL307 | $3.91 | C | C | 60 | 15 | - | 20 | 18 | 18 |
CBL308 | $3.32 | B | C | 60 | 21 | 32 | 9 | 31 | 31 |
CBL500 | $125.59 | B | C | 1 | 10 | - | 2 | 4 | 4 |
CBL501 | $129.95 | C | C | 2 | 11 | - | 5 | 3 | 3 |
CBL600 | $1.15 | C | C | 150 | 21 | 8 | 39 | 11 | 11 |
CBL601 | $0.90 | A | C | 500 | 175 | 116 | 141 | 129 | 129 |
CBL602 | $2.39 | A | C | 200 | 280 | 42 | 229 | 383 | 383 |
RANK: A= HIGH DEMAND; B=MEDIUM DEMAND; C=LOW DEMAND; Y=DISCONTINUED SKU CATEGORY: C=COMMODITY ITEM; S=HARD-TO-FIND AVERAGE INDUSTRY LEVELS IN NUMBER OF UNITS |
MONTHLY DEMAND | |||||||||||||||
WAREHOUSE 10 | WAREHOUSE 20 | WAREHOUSE 30 | WAREHOUSE 40 | WAREHOUSE 70 | TOTAL | ||||||||||
SKU | AVG SELLING PRICE | AVG MONTHLY SALES | STANDARD DEVIATION | AVERAGE MONTHLY SALES | STANDARD DEVIATION | AVERAGE MONTHLY SALES | STANDARD DEVIATION | AVERAGE MONTHLY SALES | STANDARD DEVIATION | AVERAGE MONTHLY SALES | STANDARD DEVIATION | AVERAGE MONTHLY SALES | STANDARD DEVIATION` | ||
CBL150 | $6.38 | 14 | 21 | - | - | 24 | 75 | 17 | 39 | 3 | 4 | 58 | 81 | ||
CBL151 | $8.17 | 24 | 21 | 27 | 50 | 66 | 92 | 38 | 17 | 57 | 67 | 212 | 174 | ||
CBL152 | $12.02 | 7 | 15 | 14 | 18 | 5 | 9 | 4 | 4 | 17 | 27 | 47 | 31 | ||
CBL153 | $5.88 | 6 | 8 | 9 | 17 | 42 | 56 | 31 | 65 | 10 | 15 | 98 | 101 | ||
CBL154 | $6.28 | 158 | 185 | 99 | 60 | 107 | 56 | 124 | 100 | 217 | 145 | 705 | 407 | ||
CBL155 | $4.45 | 18 | 45 | - | - | 7 | 23 | 2 | 4 | 14 | 26 | 41 | 70 | ||
CBL156 | $4.44 | 44 | 36 | 12 | 17 | 25 | 37 | 9 | 9 | 41 | 45 | 131 | 60 | ||
CBL157 | $6.66 | 140 | 125 | 41 | 26 | 87 | 34 | 133 | 110 | 176 | 125 | 577 | 243 | ||
CBL158 | $6.69 | 13 | 19 | 7 | 2 | 83 | 230 | 8 | 5 | 15 | 20 | 126 | 222 | ||
CBL200 | $9.61 | 5 | 8 | 5 | 9 | 4 | 5 | 2 | 3 | 6 | 9 | 22 | 21 | ||
CBL260 | $3.30 | 2 | 5 | - | - | - | - | 8 | 15 | 6 | 12 | 16 | 23 | ||
CBL261 | $2.60 | 3 | 10 | - | - | - | - | 11 | 25 | 1 | 2 | 26 | 37 | ||
CBL275 | $2.15 | 3 | 5 | 2 | 3 | 5 | 6 | 8 | 15 | 8 | 12 | 26 | 28 | ||
CBL290 | $6.00 | 182 | 407 | 49 | 17 | 79 | 60 | 170 | 457 | 133 | 115 | 613 | 648 | ||
CBL291 | $7.84 | 58 | 44 | - | - | 13 | 7 | 9 | 12 | 28 | 18 | 108 | 55 | ||
CBL292 | $10.00 | 14 | 10 | 4 | 6 | 18 | 35 | 14 | 10 | 10 | 7 | 60 | 43 | ||
CBL293 | $6.22 | 22 | 41 | 2 | 3 | 12 | 12 | 18 | 19 | 7 | 12 | 61 | 43 | ||
CBL294 | $91.48 | 6 | 8 | 3 | 2 | 6 | 3 | 3 | 3 | 5 | 4 | 23 | 15 | ||
CBL295 | $154.92 | 2 | 4 | - | - | 1 | 1 | 3 | 3 | 3 | 2 | 9 | 6 | ||
CBL296 | $2.90 | 36 | 62 | - | - | 13 | 20 | 5 | 3 | 7 | 4 | 61 | 61 | ||
CBL300 | $2.61 | 39 | 79 | 31 | 24 | 73 | 41 | 49 | 69 | 118 | 94 | 310 | 141 | ||
CBL301 | $2.61 | 5 | 16 | - | - | - | - | 2 | 3 | 16 | 20 | 23 | 16 | ||
CBL302 | $2.61 | 8 | 7 | - | - | - | - | - | - | 4 | 9 | 12 | 14 | ||
CBL303 | $2.61 | 10 | 19 | - | - | 3 | 7 | - | - | 8 | 13 | 21 | 22 | ||
CBL304 | $2.61 | 4 | 9 | - | - | 8 | 7 | - | - | 3 | 5 | 15 | 13 | ||
CBL305 | $2.61 | 3 | 9 | 2 | 4 | 3 | 6 | 10 | 29 | 8 | 14 | 26 | 34 | ||
CBL306 | $2.61 | 3 | 3 | 1 | 2 | 10 | 25 | 3 | 6 | 13 | 29 | 30 | 41 | ||
CBL307 | $3.91 | 10 | 15 | - | - | 5 | 9 | 4 | 6 | 9 | 10 | 28 | 16 | ||
CBL308 | $3.32 | 12 | 11 | 18 | 44 | 4 | 6 | 17 | 33 | 12 | 16 | 63 | 49 | ||
CBL500 | $125.59 | 1 | 2 | - | - | - | - | 1 | 2 | 2 | 2 | 4 | 4 | ||
CBL501 | $129.95 | 3 | 4 | - | - | 1 | 1 | 1 | 1 | 1 | 1 | 6 | 4 | ||
CBL600 | $1.15 | 8 | 8 | 2 | 2 | 17 | 27 | 6 | 7 | 19 | 33 | 52 | 54 | ||
CBL601 | $0.90 | 61 | 41 | 41 | 45 | 73 | 41 | 45 | 60 | 31 | 19 | 251 | 93 | ||
CBL602 | $2.39 | 62 | 82 | 15 | 26 | 78 | 104 | 107 | 194 | 72 | 127 | 334 | 316 |
NOTE: THE STANDARD DEVIATION IN THE TOTAL COLUMN IS BASED ON THE TOTAL AVERAGE MONTHLY DEMAND (I.E. IT IS NOT THE SUM OF THE STANDARD DEVIATION VALUES AT THE INDIVIDUAL WAREHOUSES
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