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Valley Machining Enterprises ( VME ) , a machine shop, is planning to move to a new, larger location. The new building will be 6

Valley Machining Enterprises (VME), a machine shop, is planning to move to a new, larger location. The new building will be 60 feet long by 40 feet wide. The owner envisions the building as having six distinct production areas, roughly equal in size. The owner feels strongly about safety and intends to have marked pathways throughout the building to facilitate the movement of people and materials. See the following table for the building schematic.
Table 1. Building Schematic
Room 1 Room 2 Room 3
Room 4 Room 5 Room 6
The owners foreman has completed a month-long study of the number of loads of material that have moved from one process to another in the current building. This information is contained in the flow matrix below.
Table 2. Material Flows
From\To Materials Welding Drills Lathes Grinders Benders
Materials 0125550050
Welding 20005500
Drills 25000500
Lathes 02500150
Grinders 50070000
Benders 5025000
Finally, the owner also developed a matrix to indicate distances between the work areas shown in the building schematic, shown on the right below. Please note that this is the distance between rooms, not the actual department.
Table 3. Room Distance Table
Distance (Feet) Room 1 Room 2 Room 3 Room 4 Room 5 Room 6
Room 1-2040204060
Room 220-20402040
Room 34020-604020
Room 4204060-2040
Room 540204020-20
Room 66040204020-
1. Based on the material flows shown in the table 2, which one process should be in rooms next to the Welding area and why?

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