VSM DIAGRAM

Instruction: Dear tutor, youre required to create (1) current value stream mapping diagram based on table below. After you create current value stream mapping you need to analyse at which any process you can implement any lean tool such as kaizen and youre required to (2) prepare future value stream mapping flow diagram and lastly (3) discuss the result of the implementation.

A STEEL FABRICATION COMPANY HAS RELEASED INFORMATION ON THE PRODUCTION DEMAND AS FOLLOWS:

1. PRODUCT DEMAND : 1000 PCS/WEEK
2. PRODUCTION PLANNING : PRODUCE MATERIAL REQUIREMENT TO SUPPLIER
3. PRODUCTION DEPARTMENT/MANAGER: PREPARE THE MONTHLY PRODUCTION SCHEDULE
4. SUPPLIER: CAPACITY TO DELIVER 250 SETS LOOSE PARTS PER WEEK
5. PRODUCTION LINE:

STATION	PROCESS	INVENTORY	CYCLE TIME(MIN)
1	WELDING & WASHING	250	15
2	PAINTING	20	10
3	ASSEMBLY LINE	10	20
4	UNDERCARRIAGE JOB	20	15
5	QUALITY INSPECTION	40	20
6	TRIM AND FINAL JOB	20	15
7	INSPECTION AND DELIVERY	30	30

NOTES:

• You may google how VSM DIAGRAM look like. don't waste my question left if you're unsure.
• SHOW THE TOTAL PROCESS LEAD TIME (PLT) AND PROCESS TIME(PT), BEFORE AND AFTER IMPROVEMENT.
• IMPROVEMENTS MUST FOCUS ON ELIMINATION OF NON-VALUE-ADDED ACTIVITIES WITH REDUCTION OF PRODUCTION LEAD TIME (PLT) AND PROCESS TIME (PT)