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We study a hammer production process. In this process, there are three essential steps. The basic descriptions of each step are given as follows: Descriptions:
We study a hammer production process. In this process, there are three essential steps. The basic descriptions of each step are given as follows: Descriptions: 1. Work begins at the machining center. Here two lines form the heads of the hammers and place them in a buffer. 2. Handles are attached at the assembly step. 3. Finished hammers are sent to the next stage, where they are packed and shipped. Machining Pack Assembly and Ship Machining Based on historical data and experience of the operations manager, the processing details are summarized and given in the following table. Machining: . Assembly: 80 mins for set up. 4 min per unit processing. Batch size 200 units. Two identical lines. Manual by two workers (no set up). Each hammer requires 40 min processing. 34 workers available. 30 mins for set up. 2 min per unit processing. Lot sizes of 100. . Pack and Ship 1. For "Machining", how long does this step take if we need to produce a batch size 200 units? What will the flow rate of this process be? (6 marks) 2. For Assembly" and "Pack and Ship", what will the flow rates of these processes be? (7 marks) 3. What will be the capacity of each step in the production and the overall production capacity? Which step(s) is/are the bottleneck(s)? (7 marks)
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