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XYZ Brewing Company Scenario V.07Oct2021 You were recently hired as the Chief Operation Risk Manager at XYZ Brewing company, not necessarily for your familiarity with
XYZ Brewing Company Scenario V.07Oct2021 You were recently hired as the Chief Operation Risk Manager at XYZ Brewing company, not necessarily for your familiarity with the beer brewing process but primarily for your risk assessment and management skills. On your first day at work, you were provided with this FMEA worksheet for the brewing process. Item No.: XXX Item description: brewing process Date: (1) (1) (1) (1) (2) (3) (5) (7) Function name Function Function Function process Potential Potential Potential Control measures ingredients equipment description failure effect(s) of cause(s) of used used modes failure failure Mashing-converts Malt and Mash tun 1-2 hour process where Starches Lower yield Operator error, SOP, training, 58 . OPERATIONAL RISK MANAGEMENT starches released mash source water and grain bill of grain of wort improper quality control during malting into (malted are heated inside the bill are batch is process, sugars for fermenta- barley and mash tun not fully scrapped equipment tion through saccha- assorted converted malfunction, rification. This step grains called to sugars bad produces the wort the grain bill) ingredients Fermentation- Brewer's yeast Fermentation Fermentation vessels Bad batch Bad batch is Operator error, Recipe sheet, train- sugars generated in and flavored vessels are used to store scrapped improper ing, quality con- wort are converted hops mixed wort and add Bad batch is storage, bad trol, temperature, into alcohol and brewer's yeast or distributed ingredients and humidity- CO,, producing other flavorings. Yeast controlled storage unfiltered and flocculate and precip- unconditioned final itate to bottom of the product vessel when fermenta- tion is finished *Note that for this FMEA example, Columns 4 and 6 are omitted for simplicity.Test Question 2: Develop a causal network for each of these three risk events based on the FMEA worksheet provided to you by your boss and all your other technical/engineering knowledge.
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