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You are in a chemical plant working as a process engineer. The plant is dedicated to the production of a low-molecular weight derivative from petroleum
You are in a chemical plant working as a process engineer. The plant is dedicated to the production of a low-molecular weight derivative from petroleum (after refining and all of that). Your first assignment is to analyze the effect of the viscosity of the liquid product in the pumping costs of the main pipe that sends the product from
their production facility to their storage facility. The electricity, natural gas, and oil costs are getting expensive. So, they want to save as much as possible, including in their pumping expenses. This section of the pipe is positioned perfectly horizontally between the two facilities (goes underground). For this, they give you about 1 h to provide an initial approximation of how much the volumetric flow rate is affected by the dynamic viscosity of
the fluid. The liquid product is known to behave as a Newtonian fluid. The pipe is always at a constant 20C. At ambient conditions, the fluid can be considered incompressible. The pipe has an inner diameter D0 and a length L. The company runs this pipe continuously at steady-state and the fluid flow can be considered fully developed (entrance effects neglected in this section). The Reynolds number for this flow system is known to be lower than 2100, where the viscosity is known to be constant and the friction force imposed by the pipes inner wall is suspected to be giving flow rates different from the previously expected values.
a) Draw a 2D and a 3D sketch of the system described in this problem (could be from
different angles).
b) Mark the following things on at least one of your sketches,
i. what is the source, the medium and the sink?
ii. position of your origin and names of your axes
iii. control volume and its limits based on your axes
iv. what velocity vector component dominates according to your axes? This
means in what direction is the motion mainly occurring.
v. where do you think we have vmax and vmin?
vi. what do you think is the direction of the steady-state momentum flux? Use a
vector arrow to indicate the direction and label it with a viscous stress Tau () with its appropriate subindices according to your axes?
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