5.3 Golden Spice Inc. was established 20 years ago in Los Angeles. It imports spice from Southeast...
Question:
5.3 Golden Spice Inc. was established 20 years ago in Los Angeles. It imports spice from Southeast Asia in bulk and repackages it for selling to various supermarkets and convenience stores. Its business has grown substantially and the company established regional distribution centers in Philadelphia, Chicago, and Orlando. The markets served by the four distribution centers are roughly equal in size. The monthly demand in each distribution center is independent and follows a normal distribution with a mean of 10,000 lb and a standard deviation of 6,000 lb. The total annual inbound and outbound transportation costs are $220,000 and $480,000, respectively. The inventory holding cost is $5 per lb/year. In recent years, due to increased competition, Golden Spice has to increase its CSL to 99%. It was not able to shorten its replenishment lead time, which remains at 4 months. As a result, the company’s inventory holding cost has increased signicantly. A supply chain consultant suggested that the company should close its regional distribution center so inventory can be aggregated in its Los Angeles main distribution center. This will not only reduce inventory holding cost but also reduce total inbound transportation cost by 50%. In addition, the annual distribution center operating cost can be reduced by $300,000. To maintain the same level of responsiveness, the consultant suggested using a combination of highway and air for outbound transportation. It was estimated that by doing so the outbound transportation cost will increase by between 140% and 180%. Assuming there is no change in Golden Spice’s replenishment policy, should the company close its regional distribution centers?
Step by Step Answer:
Manufacturing At Warp Speed Optimizing Supply Chain Financial Performance
ISBN: 9781574442939
1st Edition
Authors: Eli Schragenheim, H William Dettmer