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study help
business
productive maintenance

Questions and Answers of Productive Maintenance

Describe the DMAIC methodology.
Why is it important to map the flow of a process?
Describe the five steps in a Lean action plan.
Describe the common components of visual boards.
What is heijunka? How does it improve a process?
Describe how the locations for implementing poka-yokes should be determined.
Describe the three methods for using poka-yoke systems.
What are judgment inspections? Do they help eliminate defects? Why or why not?
What is zero quality control? How is it different than poka-yoke?
What is a poka-yoke? Describe a poka-yoke you have seen in your everyday life.
What is muda? What are the types of muda?
If the required production is 450 units per day and 240 minutes is available, what is the takt time?
An automotive manufacturer produces 275 good and 25 defective gear housings in one shift. Calculate the first-pass yield.
Why should WIP be eliminated? Describe how WIP can be eliminated.
Describe the kaizen philosophy.
Which S in 5S uses labels, floor markings, signs, tape, and shadow outlines to identify materials?
What are the 5S levels?
How does TPM link to Lean?
How does TPM take production, quality, cost, safety, and cross-functional teams into account?
Describe the major losses covered in office TPM.
What does kaizen mean?
Describe the second pillar of TPM.
In which TPM stage are the pillars of the TPM activities rolled out?
What are the stages to roll out TPM in an organization?
How was maintenance prevention developed?
What was the first company to obtain total productive maintenance?
Discuss the history of preventative maintenance.
What is the goal of productive maintenance?
What is the difference between predictive and preventive maintenance?
What is autonomous maintenance?
Which of the phases in the four-phased preventive maintenance approach focuses on zero breakdowns through proper maintenance?
What are the phases in the four-phased preventive maintenance approach? Describe each phase.
List and describe the six preventable losses.
What are the differences between TPM and traditional manufacturing?
How does a machine breakdown affect a process operating using continuous flow and pull?
Explain how maintenance works in traditional manufacturing.

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