6. Complete the following tasks: (30 points) A. Create a From-To chart from the given information. Note: There are 500 Products made total per cycle. PRODUCT ROUTE A In-1-3-2-3-2-Out B In-1-2-4-5-Out In-1-3-6-5-Out Percent of Total Production 30% 20% 35% D In-1-2-4-6-5-Out 15% B. Use the attached map [link ] to calculate the flow path lengths for each product. Be sure to use the shortest path available. In addition to the assumptions listed below, state any additional assumptions that you are making (e.g., travel 10 feet away from workstation 4). C. Calculate the total travel time for the system in its current layout. Be sure to use the shortest path available. Assumptions for travel: 1. The rate of travel between all departments is the same at 280 feet per minute. 2. For the purposes of calculating travel times, assume that all products are transported by a cart which on average has 25 units/cart. This means that to make 100 products only 4 trips are taken through the system rather than 100 trips, since multiple products will make the trips from station to station together. 3. You can assume that travel occurs down the middle of aisles, and into the middle of any department you enter. 4. All interior halls are 10 feet wide. 5. From-To Chart should be done by products not by carts. Don't divide your from-to numbers by 25! Workstation 5 Workstation 6 20x45 20x50 Workstation 3 Workstation 4 110 20x50 20x40 OUT Workstation 1 Workstation 2 40 20x40 20x60 15 15 IN 135 6. Complete the following tasks: (30 points) A. Create a From-To chart from the given information. Note: There are 500 Products made total per cycle. PRODUCT ROUTE A In-1-3-2-3-2-Out B In-1-2-4-5-Out In-1-3-6-5-Out Percent of Total Production 30% 20% 35% D In-1-2-4-6-5-Out 15% B. Use the attached map [link ] to calculate the flow path lengths for each product. Be sure to use the shortest path available. In addition to the assumptions listed below, state any additional assumptions that you are making (e.g., travel 10 feet away from workstation 4). C. Calculate the total travel time for the system in its current layout. Be sure to use the shortest path available. Assumptions for travel: 1. The rate of travel between all departments is the same at 280 feet per minute. 2. For the purposes of calculating travel times, assume that all products are transported by a cart which on average has 25 units/cart. This means that to make 100 products only 4 trips are taken through the system rather than 100 trips, since multiple products will make the trips from station to station together. 3. You can assume that travel occurs down the middle of aisles, and into the middle of any department you enter. 4. All interior halls are 10 feet wide. 5. From-To Chart should be done by products not by carts. Don't divide your from-to numbers by 25! Workstation 5 Workstation 6 20x45 20x50 Workstation 3 Workstation 4 110 20x50 20x40 OUT Workstation 1 Workstation 2 40 20x40 20x60 15 15 IN 135
