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A heat exchanger used to heat a glycol solution with a hot oil is known to exhibit FOPTD behavior, G 1 ( s ) =

A heat exchanger used to heat a glycol solution with a hot
oil is known to exhibit FOPTD behavior, G1(s)=T'sQ'(s),
where T' is the outlet temperature deviation and Q' is the
hot oil flow rate deviation. A thermocouple is placed 3m
downstream from the outlet of the heat exchanger. The aver-
age velocity of the glycol in the outlet pipe is 0.5ms. The
thermocouple also is known to exhibit first-order behavior;
however, its time constant is expected to be considerably
smaller than the heat exchanger time constant.
(a) Data from a unit step test in Q' on the complete system are
shown in Fig. E7.7. Using a method of your choice, calculate
the time constants of this process from the step response.
(b) From your empirical model, find transfer functions for the
heat exchanger, pipe, and thermocouple. Think of the model
as the product of three transfer functions: process, pipe flow,
and sensor. What assumptions do you have to make to obtain
these individual transfer functions from the overall transfer
function?
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