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A Juarez, Mexico, manufacturer of roofing supplies has developed monthly forecasts for a family of products. Data for the 6-month period January to June are

A Juarez, Mexico, manufacturer of roofing supplies has developed monthly forecasts for a family of products. Data for the 6-month period January to June are presented in the table below. There are 8 hours of production per day.

This exercise only contains part a.

a) The firm would like to begin development of an aggregate plan. For this plan, plan 5, the firm wishes to maintain a constant workforce of

66,

using subcontracting to meet remaining demand. Evaluate this plan.

To determine whether this plan is desirable, first calculate demand per day for each month (enter your responses rounded to the nearest whole number).

Table 1

Month

Production Days

Demand Forecast

Avg Dem Per Prod. Day

1

January

2222

900900

nothing

2

February

1818

700700

nothing

3

March

2121

800800

nothing

4

April

2121

1 comma 2001,200

nothing

5

May

2222

1 comma 5001,500

nothing

6

June

2020

1 comma 1001,100

nothing

Other data

Inventory carrying cost

$55

per unit per month

Subcontracting cost per unit

$1010

per unit

Average pay rate

$55

per hour

($4040

per day)

Overtime pay Rate

$77

per hour (above 8 hrs perday)

Labor-hours per unit

1.61.6

hrs per unit

Cost of increasing daily production rate (hiring &training)

$300300

per unit

Cost of decreasing daily production rate (layoffs)

$600600

per unit

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