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A local company located in Nizwa assembles engines for customized trekking sport utility vehicle SUV. During the year end 2019 financial review, the company is

A local company located in Nizwa assembles engines for customized trekking sport utility vehicle SUV. During the year end 2019 financial review, the company is concerned with its bloated inventory cost for the past five years. The profitability of the company has been declining year on year due to the effect of the increasing inventory costs. The newly hired manager who is a mechanical engineer is tasked to look into this matter and will provide a comprehensive proposal report to the company CEO to reduce the bloating inventory cost. The current consumption or usage of parts of the assembly department is shown in Table Q1. This data shows the typical annual usage or consumption of component parts for its engines. He found out that there is big mismanagement or neglect of the company inventories. Currently, the company is ordering parts from its suppliers locally and abroad once every three months.

(i) Develop an ABC analysis for the company's inventories. Show completely the results in tabular form using excel.

(ii) Create a PARETO analysis for the ABC analysis using excel

(iii) Considering your 'class A' inventories, determine the economic order quantity EOQ using the following assumptions; zero safety stock for each class Ainventories, stocking cost is 10% of the unit price, ordering cost for any class Ainventories is 120 OMR per order. Determine the cost savings if EOQ is followed instead of the current ordering system of the company which is once every three months for 'classA' inventories

Table Q1: Annual Usage of Component Parts


Part Number
Annual quantity (unit)
Unit cost (OMR/unit)
111D
31,101
1.00
128H
48,859
0.50
196G
7,248
22.40
205Y
2,968
270.00
216U
12.80
2,941
217J
122.40
3,307
228G
98.40
837
235D
1.80
60,512
249E
13,070
6.30
258L
2,061
62.40
261K
18,436
1.20
272J
4,433
9.00
324H
21,814
1.50
333C
2,149
15.40
334U
7,645
24.00
352S
12,677
19.20
391J
2,151
51.60
421A
4,374
9.60
432S
4,265
7.60
436S
71,058
0.25
452F
3,157
13.50
462R
3,931
16.80
463H
2,753
132.00
478L
26,650
1.20
521I
2,810
13.80
532Q
1,004
144.00
610B
29,760
5.10

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Answers Part No Annual Quantityunit unit costOMRunit Anutal cost 111D 30812 1 30812 128H 49820 05 24910 196G 7020 224 157248 205Y 2877 270 776790 216U 2978 128 381184 217J 3197 1224 3913128 228G 808 9... blur-text-image

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