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A local manufacturing company builds two products on the same production line that consists of seven workstations. The times in hours and process stations
A local manufacturing company builds two products on the same production line that consists of seven workstations. The times in hours and process stations are listed below. Process 1 Process 2 Process 3 Process 4 Process 5 Process 6 Process 7 Product A 0.25 1.75 1.0 1.5 1.5 2.75 0.25 Product B 0.25 0.75 0.5 1.5 0.5 0.75 0.25 The standard times for Product A is 9.0 hours and Product B is 4.5 hours. The company averages 22 units of Product A and 55 units of Product B per month. The company's typical month is 22 days. Currently the production line is in a straight line configuration but management read a study that said cellular manufacturing is a better solution. Specifically they are interested in a U-shaped cell. They have approached you to setup the cellular work cell and determine how many workers will be needed. Before they implement this U-shaped cell, write a memo that explains the benefits of the cellular design over the current straight line layout and whether or not they should implement the cellular layout. Include how many employees are needed including the calculations, which processes would be worked by each employee, how many workstations are needed, and how the workstations should be arranged.
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