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An element in a manufacturing system has a mean time between failures of 25 h. When it fails it takes, on average, 2 h to
An element in a manufacturing system has a mean time between failures of 25 h. When it fails it takes, on average, 2 h to restore it to an operating condition. It has been suggested that the problems caused by the unreliability of this element could be avoided by installing a second identical element as a standby:
- Calculate the probability of completing an 8 h shift without a system failure both for the single-element and for the redundant-element system.
- If a repair team is made available such that repairs can be started on a failed element immediately after failure, calculate the long-term system availability (assuming continuous operation) for both the single-element and the redundant-element system. State all assumptions made and comment on whether you consider them reasonable.
- If the additional element costs 25 000 and downtime costs 100 per hour, what is the payback period for the additional element? (Ignore discounting of cash flows.)
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