Question
Background: Customer ABC is evaluating various supply chain strategies for their next generation server product for the US Market. Their current manufacturing location is based
Background:
Customer ABC is evaluating various supply chain strategies for their next generation server product for the US Market. Their current manufacturing location is based in Columbus, Ohio. The Columbus facility makes all the components and final configuration/assembly of the server. The end customer points are the top 4 locations (states) in the US by Population. The annual volume of demand for this server product in the US is estimated to be 50K units. The product flows directly from Columbus to the end customer locations. The mode of transport in general is FTL with 5% of the product shipments expedited via Air. BOM Structure# The BOM of the server product is composed of the following components: 2 PCBA's Power Supply Unit Chassis Backplane Fan Tray Alternative Scenarios# The customer has expressed interest in setting up an alternative manufacturing facility either in Guadalajara, Mexico or Zhuhai China. With the proposed Guadalajara solution, the split in regular/expedited shipments will be the same as in the case of shipments from the Columbus facility to US customers. With the proposed Zhuhai solution, there is to be a DC located in Fontana, California where product is warehoused before being shipped to final end customer locations. The amount of inventory held in the Fontana DC facility is 21 DOI to cover for transit time of shipments from China. It is estimated that 10% of shipments from China will need to be expedited and 10% of shipments out of the Fontana DC are expedited as well. All manufacturing facilities are to hold 2 weeks worth of components in inventory. No FG inventory is held in any of the locations apart from the DC in Fontana.
Product Properties
Product | Inventory Value (USD) | Weight (lbs) | Items Per Pallet |
Server | 12,000 | 153 | 4 |
Chassis | 750 | 100 | 8 |
PCBA | 4,000 | 5 | 120 |
Blackplane | 800 | 25 | 20 |
PSU | 200 | 8 | 80 |
Fan Tray | 250 | 10 | 48 |
Material & Value Added Costs
Facility | Product | Material Costs (USD) | Value (USD) |
Columbus | Server | 325.00 | |
Chassis | 575.00 | 150.00 | |
PCBA | 3,600.00 | 1,100.00 | |
Backplane | 648.00 | 152.00 | |
PSU | 164.00 | 36.00 | |
Fan Tray | 200.00 | 50.00 | |
Zhuhai | Server | 225.00 | |
Chassis | 575.00 | 110.00 | |
PCBA | 3,500.00 | 850.00 | |
Backplane | 600.00 | 100.00 | |
PSU | 160.00 | 25.00 | |
Fan Tray | 200.00 | 40.00 | |
Guadalajara | Server | 250.00 | |
Chassis | 560.00 | 120.00 | |
PCBA | 3,600.00 | 900.00 | |
Backplane | 650.00 | 120.00 | |
PSU | 160.00 | 30.00 | |
Fan Tray | 200.00 | 45.00 |
Fixed Costs of Sites
Columbus | Zhuhai | Guadlajara | Fontana DC | |
Fixed Costs (USD) | 1,200,000 | 1,080,000 | 1,134,000 | 200,000 |
Warehousing Costs:
Fontana DC | Warehousing costs (USD) |
Dispatching Storage Unit | 2.00 |
Monthly Cost per Storage Unit | 2.00 |
Reception of Storage Unit | 1.50 |
Use the SimFlex Lite tool to evaluate the trade-offs among the proposed supply chains. Where would you locate the manufacturing facilityColumbus, Guadalajara, or Zhuhai? Provide a brief report with supporting tables to justify your choice.
****Please show what was used for the production cost for all 3.
Step by Step Solution
There are 3 Steps involved in it
Step: 1
Get Instant Access to Expert-Tailored Solutions
See step-by-step solutions with expert insights and AI powered tools for academic success
Step: 2
Step: 3
Ace Your Homework with AI
Get the answers you need in no time with our AI-driven, step-by-step assistance
Get Started