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Caryl Crates & Containers, Inc. ( CCCl ) sells a wide range of containers that are used in the chemical and laboratory industry. One of
Caryl Crates & Containers, Inc. CCCl sells a wide range of containers that are used in the
chemical and laboratory industry. One of the company's products is a heavyduty corrosion
resistant metal drum, called the HVM drum is used to store hazardous volatile materials HVM
considered toxic wastes.
Utilization of a Constrained Resource; Make or Buy
Production of the HVM drum is constrained by the capacity of an automated welding machine
that is used to make precision welds. A total of hours of welding time is available
annually on the machine. Because each drum requires hours of welding time, annual
production is limited to drums. At present, the welding machine is used exclusively to
make the HVM drum. The Accounting Department has provided the following financial data
concerning the HVM drum:
HVM DRUMS:
Selling Price per drum
P
Cost per drum:
Direct Materials
P
Direct Labor P per hour
Manufacturing Overhead
Total Unit Manufacturing Costs P
Unit Marketing and Admin Costs
Margin Per Drum
P
Management believes HVM drums could be sold each year if the company had sufficient
manufacturing capacity. As an alternative to adding another welding machine, management has
considered buying additional drums from an outside supplier. Container Distributors Inc., a supplier of
quality products, would be able to provide HVMtype drums per year for per drum, which
CCCI would resell to its customers at its normal selling after appropriate relabeling.
Conchita Corazon, CCCI's production manager, has suggested that the company could make better use of
the welding machine by manufacturing classicelite bike frames, which would require only hours of
welding time per frame and yet sell for far more than the drums. Conchita believes that CCCI could sell
up to classicelite bike frames per year to bike manufacturers for each.
The Accounting Department has provided the following data concerning the proposed new product:
HVM Drums: Proposed New Product Classic Elite Bike Frames
Selling Price per frame
P
Less: Cost per frame:
Direct Materials
P
Direct Labor P per hour
Manufacturing Overhead
Total unit manufacturing costs P
Unit Marketing & Admin Costs
Margin per drum
P
The classicelite bike frames could be produced with existing equipment and personnel. Manufacturing
overhead is allocated to the products based on direct labor hours. Most of the manufacturing overhead
consists of fixed common costs such as rent on the factory building, but some of it is variable. The
variable manufacturing overhead has been estimated at per drum and per bike frame. The
variable manufacturing overhead cost would not be incurred on drums acquired from an outside supplier.
Selling and administrative expenses are allocated to the products based on revenues. Almost all of the
selling and administrative expenses are fixed common costs, but it has been estimated that variable selling
and administrative expenses amount to per drum and per bike frame.
All of the firm's employees direct and indirect are paid for full hour workweeks and the company
has a policy of laying off workers only in major recessions.
Required
Given the margins of the two products as indicated in the information provided by the
Accounting Department, does it make sense to consider producing the bike frames? Explain.
Using the Theory of Cost Behavior, explain the nature of the costs involved in
producing HVM Drums and ClassicElite Bike Frames.
Is my answer correct? It does NOT make sense for CCCl to consider producing
the classicelite bike frames since the margin per classic elite bike frame
is significantly LOWER than the margin per HVM drum P
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