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Caryl Crates & Containers, Inc. ( CCCl ) sells a wide range of containers that are used in the chemical and laboratory industry. One of

Caryl Crates & Containers, Inc. (CCCl) sells a wide range of containers that are used in the
chemical and laboratory industry. One of the company's products is a heavy-duty corrosion-
resistant metal drum, called the HVM drum is used to store hazardous volatile materials (HVM)
considered toxic wastes.
Utilization of a Constrained Resource; Make or Buy
Production of the HVM drum is constrained by the capacity of an automated welding machine
that is used to make precision welds. A total of 2,000 hours of welding time is available
annually on the machine. Because each drum requires 0.4 hours of welding time, annual
production is limited to 5,000 drums. At present, the welding machine is used exclusively to
make the HVM drum. The Accounting Department has provided the following financial data
concerning the HVM drum:
HVM DRUMS:
Selling Price per drum
P8,195.00
Cost per drum:
Direct Materials
P2,851.80
Direct Labor (P69.00 per hour)............196.80
Manufacturing Overhead ...............245.80
Total Unit Manufacturing Costs .........P3,294.40
Unit Marketing and Admin Costs .......1,622.60
4,917.00?
Margin Per Drum
P3,278.00
Management believes 6,000 HVM drums could be sold each year if the company had sufficient
manufacturing capacity. As an alternative to adding another welding machine, management has
considered buying additional drums from an outside supplier. Container Distributors Inc., a supplier of
quality products, would be able to provide 4,000 HVM-type drums per year for P7,621 per drum, which
CCCI would resell to its customers at its normal selling after appropriate relabeling.
Conchita Corazon, CCCI's production manager, has suggested that the company could make better use of
the welding machine by manufacturing classic-elite bike frames, which would require only 0.5 hours of
welding time per frame and yet sell for far more than the drums. Conchita believes that CCCI could sell
up to 1,600 classic-elite bike frames per year to bike manufacturers for P13,112 each.
The Accounting Department has provided the following data concerning the proposed new product:-
HVM Drums: Proposed New Product (Classic Elite Bike Frames)
Selling Price per frame
P13,112.00
Less: Cost per frame:
Direct Materials
P5,420.00
Direct Labor (P69.00 per hour)
1,600,00
Manufacturing Overhead ......................1,950,00
Total unit manufacturing costs ....................... P 8,970.00
Unit Marketing & Admin Costs .......................2,2.570.00
11.540.00
Margin per drum
P 1.572.00
The classic-elite bike frames could be produced with existing equipment and personnel. Manufacturing
overhead is allocated to the products based on direct labor hours. Most of the manufacturing overhead
consists of fixed common costs such as rent on the factory building, but some of it is variable. The
variable manufacturing overhead has been estimated at P73.75 per drum and P97.50 per bike frame. The
variable manufacturing overhead cost would not be incurred on drums acquired from an outside supplier.
Selling and administrative expenses are allocated to the products based on revenues. Almost all of the
selling and administrative expenses are fixed common costs, but it has been estimated that variable selling
and administrative expenses amount to P48.70 per drum and P77.10 per bike frame.
All of the firm's employees - direct and indirect - are paid for full 40-hour workweeks and the company
has a policy of laying off workers only in major recessions.
Required 1.
Given the margins of the two products as indicated in the information provided by the
Accounting Department, does it make sense to consider producing the bike frames? Explain.
Using the Theory of Cost Behavior, explain the nature of the costs involved in
producing HVM Drums and Classic-Elite Bike Frames.
Is my answer correct? It does NOT make sense for (CCCl) to consider producing
the classic-elite bike frames since the margin per classic elite bike frame
(P1,572.00) is significantly LOWER than the margin per HVM drum (P3,278.00).
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