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Case Study Alkozay Ltd. Manufactures started production of its new product line (shirts) in the month of November, which it sells to customers for embroidering

Case Study

Alkozay Ltd. Manufactures started production of its new product line (shirts) in the month of November, which it sells to customers for embroidering with various slogans and emblems. The standard cost card for the shirts is as follows.

Standard Price

Standard Quantity

Standard Cost

Direct materials

AFN 1.60 per yard

1.25 yards

AFN 2.00

Direct labor

AFN 12 per DLH

0.25 DLH

3.00

Variable overhead

AFN 4 per DLH

0.25 DLH

1.00

Fixed overhead

AFN 6 per DLH

0.25 DLH

1.50

AFN 7.50

Bilal Nabi, operations manager, was reviewing the results for November when he became upset by the unfavorable variances he was seeing. In an attempt to understand what had happened, Bilal Nabi asked CFO Muhammad Javid for more information. He provided the following overhead budgets, along with the actual results for November.

The company purchased and used 112,000 yards of fabric during the month. Fabric purchases during the month were made at AFN 1.45 per yard. The direct labor payroll ran AFN 249,260, with an actual hourly rate of AFN 12.10 per direct labor hour. The annual budgets were based on the production of 1,000,000 shirts, using 250,000 direct labor hours. Though the budget for November was based on 80,000 shirts, the company actually produced 82,000 shirts during the month.

Fixed Overhead Budget

Annual Budget

NovemberActual

Supervisory salaries

AFN 260,000

AFN 22,000

Insurance

350,000

25,500

Property taxes

80,000

6,500

Depreciation

320,000

30,000

Utilities

210,000

21,600

Quality inspection

280,000

29,700

Total

AFN 1,500,000

AFN 135,300

Variable Overhead Budget

Annual Budget

Per Shirt

November Actual

Indirect materials

AFN 450,000

AFN 0.45

AFN 36,000

Indirect labor

300,000

0.30

33,700

Equipment repair

200,000

0.20

16,400

Equipment power

50,000

0.05

12,300

Total

AFN 1,000,000

AFN 1.00

AFN 98,400

Requirement:

  • Calculate and determine the direct materials price and quantity variances for the month of November.
  • Calculate and determine the direct labor rate and efficiency variances for the month of November.
  • Calculateanddeterminethevariableoverheadspendingandefficiencyvariancesfor the month of November.
  • Provide a brief explanation of the possible causes of each variance in direct material, direct labor and overhead variance.

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