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Collins Aerospace is looking to purchase machined housing for next generation commercial jet fuel control, which will be assembled in Windsor Locks, CT with an

Collins Aerospace is looking to purchase machined housing for next generation commercial jet fuel control, which will be assembled in Windsor Locks, CT with an expected volume of 2000 fuel controls over 5 years. Collins' engineers have created a "should cost" analysis and detailed quotes have been received from three suppliers. Each supplier has been pre-qualified with acceptable engineering capabilities as well as quality and delivery performance.

Should Cost Estimate

Smith Machine

Howe Machine

Zhou Machine

(US$)

CT, USA

Quebec, CDN

Shenzhen, China

Direct Labor Costs

$600

$700

$450

$300

Labor Hours

10

10

9

15

Labor cost per hour

$60/hr

$70/hr

$50/hr

$20/hr

Overhead Costs

$900

$980

$900

$450

% Direct Labor Costs

150%

140%

200%

150%

Materials

$2,500

$2,400

$2,500

$2,150

Selling, General, Admin Costs

$800

$1,000

$1,100

$750

Margin

$1,000

$1,100

$900

$750

Unit Costs

$5,800

$6,180

$5,850

$4,400

Set-Up/Tooling Costs

$500,000

$600,000

$500,000

$3,000,000

Questions

1) What 3 key items can you learn from the above cost analysis?

2) If were to challenge only one line item per supplier, what would they be and why?

3) Assuming the above numbers are final and you cannot dual source, which supplier would you select and why?

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