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Compute Lead Time Jackson Fabricators Inc. machines metal parts for the automotive industry. Under the traditional manufacturing approach, the parts are machined through two processes:

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Compute Lead Time Jackson Fabricators Inc. machines metal parts for the automotive industry. Under the traditional manufacturing approach, the parts are machined through two processes: milling and finishing. Part are produced in batch sizes of 65 parts. A part requires 4 minutes in milling and 8 minutes in finishing. The move time between the two operations for a complete batch is 9 minutes. Under the lean philosophy, the part is produced in a cell that includes both the milling and finishing operations. The operating time is unchanged; however, the batch size is reduced to 5 parts and the move time is eliminated. Determine the value-added, non-value-added, and total lead times, and the value-added ratio unde the traditional and lean manufacturing methods. If required, round percentages to one decimal place. Value-added time Non-value-added time Traditional Philosophy Lean Manufacturing Philosophy 12 min 12 min 353 x min 36 X min 365 x min 48 x min 3.3 % 25 X % Total lead time Value-added ratio (as a percent)

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