Compute Lead Time

Jackson Fabricators Inc. machines metal parts for the automotive industry. Under the traditional manufacturing approach, the parts are machined through two processes: milling and finishing. Parts are produced in batch sizes of $70$ parts. A part requires $2$ minutes in milling and $10$ minutes in finishing. The move time between the two operations for a complete batch is $11$ minutes.

Under the lean philosophy, the part is produced in a cell that includes both the milling and finishing operations. The operating time is unchanged; however, the batch size is reduced to $5$ parts and the move time is eliminated.

Determine the value$-$added, non$-$value$-$added, and total lead times, and the value$-$added ratio under the traditional and lean manufacturing methods. If required, round percentages to one decimal place.

Traditional Philosophy Lean Manufacturing Philosophy

Value$-$added time fill in the blank $1$ min fill in the blank $2$ min

Non$-$value$-$added time fill in the blank $3$ min fill in the blank $4$ min

Total lead time fill in the blank $5$ min fill in the blank $6$ min

Value$-$added ratio $($as a percent$)$ fill in the blank $7\%$ fill in the blank $8\%$