Answered step by step
Verified Expert Solution
Link Copied!

Question

1 Approved Answer

Destin Company produces water control valves, made of brass, that it sells primarily to builders for use in commercial real estate construction. These valves must

Destin Company produces water control valves, made of brass, that it sells primarily to builders for use in commercial real estate construction. These valves must meet rigid specifications (I.e., the quality tolerance is small). Valves that, upon Inspection, get rejected are returned to the Casting Department; that is, they are returned to stage 1 of the four-stage manufacturing process. Rejected Items are melted and then recast. As such, no new materials in Casting are required to rework these items. However, new materials must be added in the Finishing Department for all reworked valves. As the cost accountant for the company, you have prepared the following cost data regarding the production of a typical valve: Cost Direct materials Direct labor Variable manufacturing overhead Allocated fixed overhead Casting Finishing $ 250 $ 11 Inspection $ 0 Packing $ 9 Total $ 270 140 150 40 40 370 180 100 180 35 35 430 110 135 105 450 $ 670 $ 451 $ 210 $ 189 $ 1,520 The company, spurred by Intense price pressures from foreign manufacturers, recently Initiated a number of quality programs. As a result, the rejection rate for valves has decreased from 7.9% to 6.4% of annual output (equal in total to 18,000 units). The reduction in reject rates has enabled the company to reduce its Inventory holdings from $590,000 to $345,000. Destin estimates that the annual financing cost associated with Inventory holdings is 10%. Required: 1. What are the estimated manufacturing cost savings per year associated with the reduction in rework costs? 2. What are the annual financing cost savings associated with the reduction in Inventory holdings? 3. Provide a dollar estimate of the total annual cost savings associated with the recently enacted quality improvements. (Do not round Intermediate calculations.) 1. Estimated annual manufacturing cost savings 2. Annual financing cost savings 3. Total estimated savings

Step by Step Solution

There are 3 Steps involved in it

Step: 1

blur-text-image

Get Instant Access to Expert-Tailored Solutions

See step-by-step solutions with expert insights and AI powered tools for academic success

Step: 2

blur-text-image_2

Step: 3

blur-text-image_3

Ace Your Homework with AI

Get the answers you need in no time with our AI-driven, step-by-step assistance

Get Started

Recommended Textbook for

Managerial Accounting Working Papers Tools For Business Decision Making

Authors: Jerry J. Weygandt, Paul D. Kimmel, Donald E. Kieso

4th Edition

0470128887, 978-0470128886

More Books

Students also viewed these Accounting questions