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Elizabeth Burke wants to develop a model so more effectively plan production for the next year. Currently, PLE has a planned capacity of producing 9,100

Elizabeth Burke wants to develop a model so more effectively plan production for the next year. Currently, PLE has a planned capacity of producing 9,100 mowers each month, which is approximately the average monthly demand over the previous year. However, looking at the unit sales figures for the previous year, she observed that the demand for mowers has a seasonal fluctuation, so with this "level" production strategy, there is overproduction in some months, resulting in excess inventory buildup, and underproduction in others, which may result in lost sales during peak demand periods. Ms. Burke explained that she could change the production rate by using planned overtime or undertime (pro-ducing more or less than the average monthly demand), but this incurs additional costs, although it may offset the cost of lost sales or of maintaining excess inventory. Con-sequently, she believes that the company can save a significant amount of money by optimizing the production plan. Ms. Burke saw a presentation at a conference about a similar model that another company used but didn't fully understand the approach. The PowerPoint notes didn't have all the details, but they did explain the variables and the types of constraints used in the model. She thought they would be helpful to you in implementing an optimization model. Here are the highlights from the presentation: Variables: X, = planned production in period t I, = inventory held at the end of period t L, = number of lost sales incurred in period t O, = amount of overtime scheduled in period t U, = amount of undertime scheduled in period + R, = increase in production rate from period t - 1 to period t D, = decrease in production rate from period 1 - 1 to period t Material balance constraint: X, + 1-1 - 1, + L, = demand in month t Overtime/undertime constraint: O, - U, = X, - normal production capacity Production rate-change constraint: X, - X,-1 = R, - Dt Ms. Burke also provided the following data and estimates for the next year: unit production cost = $70.00; inventory holding cost = $1.40 per unit per month; lost sales cost = $200 per unit; overtime cost = $6.50 per unit; undertime cost = $3.00 per unit; and production-rate-change cost = $5.00 per unit, which applies to any increase or decrease in the production rate from the previous month. Initially, 900 units are expected to be in inventory at the beginning of January, and the production rate for the past December was 9,100 units. She believes that monthly demand will not change substantially from last year, so the mower unit sales figures for the last year in the Performance Lawn Equipment Database should be used for the monthly demand forecasts. Your task is to design a spreadsheet that provides detailed information on monthly production, inventory, lost sales, and the different cost categories and solve a linear optimization model for minimizing the total cost of meeting demand over the next year. Compare your solution with the level production strategy of producing 9,100 units each month. Interpret the Sensitivity Report and conduct an appropriate study of how the solution will be affected by changing the assumption of the lost sales costs. Summarize all your results in a report to Ms. Burke. EXCEL SOLUTION PLEASE!!!

Month NA SA Europe Pacific China World
Ene-14 6000 200 720 100 0 7020
Feb-14 7950 220 990 120 0 9280
Mar-14 8100 250 1320 110 0 9780
Abr-14 9050 280 1650 120 0 11100
May-14 9900 310 1590 130 0 11930
Jun-14 10200 300 1620 120 0 12240
Jul-14 8730 280 1590 140 0 10740
Ago-14 8140 250 1560 130 0 10080
Set-14 6480 230 1590 130 0 8430
Oct-14 5990 220 1320 120 0 7650
Nov-14 5320 210 990 130 0 6650
Dic-14 4640 180 660 140 0 5620
Ene-15 5980 210 690 140 0 7020
Feb-15 7620 240 1020 150 0 9030
Mar-15 8370 250 1290 140 0 10050
Abr-15 8830 290 1620 150 0 10890
May-15 9310 330 1650 130 0 11420
Jun-15 10230 310 1590 140 0 12270
Jul-15 8720 290 1560 150 0 10720
Ago-15 7710 270 1530 140 0 9650
Set-15 6320 250 1590 150 0 8310
Oct-15 5840 250 1260 160 0 7510
Nov-15 4960 240 900 150 0 6250
Dic-15 4350 210 660 150 0 5370
Ene-16 6020 220 570 160 0 6970
Feb-16 7920 250 840 150 0 9160
Mar-16 8430 270 1110 160 0 9970
Abr-16 9040 310 1500 170 0 11020
May-16 9820 360 1440 160 0 11780
Jun-16 10370 330 1410 170 0 12280
Jul-16 9050 310 1440 160 0 10960
Ago-16 7620 300 1410 170 0 9500
Set-16 6420 280 1350 180 0 8230
Oct-16 5890 270 1080 180 0 7420
Nov-16 5340 260 840 190 0 6630
Dic-16 4430 230 510 180 0 5350
Ene-17 6100 250 480 200 0 7030
Feb-17 8010 270 750 190 0 9220
Mar-17 8430 280 1140 200 0 10050
Abr-17 9110 320 1410 210 0 11050
May-17 9730 380 1340 190 0 11640
Jun-17 10120 360 1360 200 0 12040
Jul-17 9080 320 1410 200 0 11010
Ago-17 7820 310 1490 210 0 9830
Set-17 6540 300 1310 220 0 8370
Oct-17 6010 290 980 210 0 7490
Nov-17 5270 270 770 220 0 6530
Dic-17 5380 260 430 230 0 6300
Ene-18 6210 270 400 200 0 7080
Feb-18 8030 280 750 190 0 9250
Mar-18 8540 300 970 210 5 10025
Abr-18 9120 340 1310 220 16 11006
May-18 9570 390 1260 200 22 11442
Jun-18 10230 380 1240 210 26 12086
Jul-18 9580 350 1300 230 14 11474
Ago-18 7680 340 1250 220 15 9505
Set-18 6870 320 1210 220 11 8631
Oct-18 5930 310 970 230 3 7443
Nov-18 5260 300 650 240 1 6451
Dic-18 4830 290 300 230 0 5650

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