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Established in 2 0 2 2 , Flex Star provides premium packaging soluons ulizing cung - edge equipment, advanced processes, and rigorous quality control measures.

Established in 2022, Flex Star provides premium packaging soluons ulizing cung-edge equipment, advanced processes, and rigorous quality control measures. Their vercally integrated manufacturing environment offers comprehensive engineering services, prepress and graphics capabilies, premium blown film producon, high-resoluon prinng, solventless laminaon, precise sling, and state-of-the-art conversion equipment. Alex Korosky is the CEO of Flex Star; he convened a management meeng to discuss the financial performance of Flex Star along with the expansion plan that he has in mind. Alex led the meeng with his execuve team and ensured the pressing important topics were discussed. The sales manager started the meeng with credit risk management. According to the sales manager, Flex Star has an excellent credit-establishing process, a structured system for tracking credit periods which need to be established. Each credit applicaon process starts with the sales manager requesng a credit applicaon to be filled out by the customer, which the sales manager then approves for the credit limit request. The customers applicaon is then forwarded to the accounng team so it can set up the customer's account. At first glance, Alex believes this to be a good process but is wondering if improvements can be made and how progress might be measured by the execuve team. Being a manufacturing plant, Flex Star is quite concerned about direct labour costs, as they make up a major part of the cost of inventory. The recent union negoaon has caught Alexs atenon, and aer consulng with the HR manager, he has come to the realizaon that direct labour rate for his plant workers, along with the supervisor salaries, will soon be increased by 10%. As many of the firms sales contracts will be coming due in two months (with the rate increases kicking in at about the same me), it is important for the execuve team to come up with a strategic plan to manage this increase. As the labour cost conversaon connued, the bill of the material topic was also brought up. Alex showed the execuve team Flex Stars typical bill-of-materials statement and outwardly wondered if there is any area, they should focus on to improve its cost. Packaging is a compeve industry, so the race of quality and pricing has always been crical in contribung to Flex Stars success. Below is a BOL to produce 1000 bags, with margin of 2024 reduced quite significantly due to unchanged pricing, an analysis needs to be done in order to help Flex Star achieve a 20% margin future going forward, assuming cost of 2024 will stay constant unl the end of fiscal year 2024. Component Qty consume 2023 Total Value consumed 2023 Qty consume 2024 Total Value consumed 2024 Testing 5 $ 406 $ 50 Resins 150 $ 1,200168 $ 1,512 Pallet cover 207 $ 1,242232 $ 1,391 Cores 10 $ 5011 $ 56 Manufacturing Overhead 510 $ 4,590571 $ 5,712 Labour Cost 185 $ 1,850207 $ 2,279 Flex Star's bag-making division specializes in manufacturing plasc components for the small pet food market. These components are produced in high-volume runs, with equipment oen operang around the clock for consecuve days to maintain producon consistency. Addionally, the division fulfills low-volume orders with unique specificaons. One of the machines in this department requires replacement. Currently valued at CAD $13,000, the machine must be replaced due to upcoming safety regulaons. This machine produces Flat botom bags of which incur fixed costs, including depreciaon, the relevant details of which are as follows: Flat botom bag (A) Sales CAD $100000 Cost of sales Variable costs 82000 Fixed costs 1500097000 Annual profit $3000 Note that: All the fixed costs (including depreciation) are directly related to the production of Flat bottom bag. Projecons indicate that current revenue and costs will increase 10% each year for the next five years, aligning with the expected lifespan of the new machine under review. Introducing this new machine would reduce variable costs by CAD $8,000 for A. Acquision and installaon costs for the new machine are esmated at CAD $100,000, with a $10,000 residual value aer five years. Company policy dictates straight-line depreciaon for such machinery, with a cost of capital set at 10 percent. Alex wanted to invest in this machine but was not certain about the best approach to evaluate this investment. As a proacve CEO, Alex has been researching the plasc industry and came across significant informaon. Notably, in 2021, the Canadian government unveiled an ambious iniave aimed at eliminang Canada's plasc waste enrely by 2030(PMO,2021). This iniave, known as Zero Plasc Waste 2030(ZPW2030), underscores the escalang global concerns surrounding the environmental repercussions associated with plasc producon, ulizaon, and disposal. The primary objecve of the ZPW2030 policy is not

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