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Ethanol is often used as a fuel additive, but to function in most engines, the ethanol must be very pure and contain little water. It
Ethanol is often used as a fuel additive, but to function in most engines, the ethanol must be very pure and contain little water. It is difficult to distill ethanol and water above 90 mole percent ethanol because at this concentration, the vapor and the liquid phases of this mixture have the same composition. To get around this effect, benzene is often added to the mixture. The distillation column then separates the mixture into a very nearly pure ethanol stream and a mixture of benzene and water. The benzene may be separated from the water and then recycled to use again in the ethanol-water distillation. A company wishes to distill a 0.870 mole fraction ethanol (0.130 mole fraction water) solution. To aid in the distillation process, a 0.980 mole fraction benzene (0.020 mole fraction water) mixture containing fresh benzene and a recovered benzene solution is added. The plant wishes to produce 71.0mol/hr of a 0.999 mole fraction ethanol ( 0.001 mole fraction benzene) mixture from a distillation column. The other product from the distillation is a water and benzene mixture. This mixture is sent to a separator which produces a 7.77mol/hr stream of water, and a 0.9200 mole fraction benzene ( 0.0800 mole fraction water) mixture, some of which is recycled back to the fresh benzene stream. Label the process flow diagram. Label any quantities as unknown if a calculation is needed to obtain the numeric value. Be sure to identify all of the components. Note that "et" is short for ethanol, "b" is short for benzene, and "w" is short for water. Answer Bank What flow rate of the ethanol and water feed stream is needed to provide 71.0mol/hr of the 0.999 mole fraction ethanol stream? flow rat mol/hr What flow rate of fresh benzene is required? flow rate: mol benzene/hr What is the flow rate of the recycle line? flow ra nol/hr
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