If we can get that new robot to combine with our other automated equipment, we'll have a complete flexible manufacturing system (FMS) in place in our Northridge plant," said Hal Swain, production manager for Diller Products.

"Let's just hope that reduced labor and inventory costs can justify its acquisition," replied Linda Wycoff, the controller. "Otherwise, we'll never get it. You know how the president feels about equipment paying for itself out of reduced costs.

" Selected data relating to the robot are provided below:

Cost of the robot $2,300,000

Software and installation $680,000

Annual savings in labor costs ?

Annual savings in inventory carrying costs $210,000

Monthly increase in power and maintenance costs $3,000

Salvage value in 12 years $98,000 Useful life 12 years

Engineering studies suggest that use of the robot will result in a savings of 20,000 direct labor hours each year. The labor rate is $11 per hour. Also, the smoother work flow made possible by the FMS will allow the company to reduce the amount of inventory on hand by $280,000. The released funds will be available for use elsewhere in the company. This inventory reduction will take place in the first year of operation. The companys required rate of return is 13%. (Ignore income taxes.)

Required:

1. Determine the net annual cost savings if the robot is purchased. (Do not include the $280,000 inventory reduction or the salvage value in this computation.)

2a. Compute the net present value of the proposed investment in the robot.

2b. Based on these data, would you recommend that the robot be purchased?

3a. Assume that the robot is purchased. At the end of the first year, Linda Wycoff has found that some items didn't work out as planned. Due to unforeseen problems, software and installation costs were $140,000 more than estimated, and direct labor has been reduced by only 17,500 hours per year, rather than by 20,000 hours. Assuming that all other cost data were accurate, determine the net present value of the project. (Hint: It might be helpful to place yourself back at the beginning of the first year, with the new data.)

3b. Does it appear that the company made a wise investment?

4a. Intangible benefits other than cost accruing of new robot and FMS

Reduction in inventories.

Greater throughput.

Increase in inventories.

Greater variety of products.

Higher quality.

Reduced cost per unit of raw material.

4b. Based on your analysis in Requirement 3 above, compute for the president the dollar amount of cash inflow that would be needed each year from the benefits in (a) above in order for the equipment to yield a 13% rate of return.