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Lean Six Sigma Need to find ways to lower output percentage 1) giving different lunch breaks to people at different times Selling Price (To Retailer)
Lean Six Sigma
Need to find ways to lower output percentage
1) giving different lunch breaks to people at different times
Selling Price (To Retailer) $1,600 Description # Cost Elements (8 in Total) Materials Cost per Mower 1 Mower & It's Parts 2 Plywood Protective Pkg'g 3 Brass Hinges 4 Wooden Pallet Sub Total Mtls $350 $280 $12 $10 $652 Kohler Steel Engine & Steel body w/foam seat 1/2 inch thick plywood 24 Hinges at $.50 each Hardwood Pallet Plant Labor Cost per Mower 5 Mower Assembly Shipping Crate Assembly Total Plant Labor Total DMC $100 $10 $110 $762 Semi-Automated Prod'n Line at 20 per hour Assemble Crate Manually Plant Labor Rate = $25/hr (Same rate for Whse) 7 Warehouse Labor $4 Fork Truck Put Away, Retrieve, Load into Trailer Plant and Warehouse are in "same building" 8 Rounded from $28.57 using $ 1/mi for 1000 miles Transportation (Pre Cowan)* COGS $29 $795 Gross Margin Gross Margin % $805 50% Background Info: Entire Facility Operates One Shift from 8 am to 4:30 pm for an 8 hour paid work day Hourly employees (Plt and Whse Labor) = 2 paid 15 min breaks; One 30 minute unpaid lunch The 15 min breaks for the entire facility are 10 to 10:15 am and 2:30 to 2:45 pm The lunch period for the entire facility is 12 to 12:30 pm. Dept Labor Staffing: There are 2 Production Lines with 8 hourly employees each = 16 employees The Crate Assembly Dept is staffed by 4 employees The Warehouse has 8 employees In Class Assignment: Your Class Team is now a LEAN Team You need to think of ways to eliminate waste" in order to increase OUTPUT per day >>You need to "Quantify" any additional output and how that will be achieved >> ADDITIONAL OUTPUT PER DAY = _Mowers = + % >> YOUR PLAN TO ACHIEVE ADD'L OUTPUT: PRINT TEAM MEMBER'S NAMES WHO WORKED ON DRILL & SIGN YOUR NAME Selling Price (To Retailer) $1,600 Description # Cost Elements (8 in Total) Materials Cost per Mower 1 Mower & It's Parts 2 Plywood Protective Pkg'g 3 Brass Hinges 4 Wooden Pallet Sub Total Mtls $350 $280 $12 $10 $652 Kohler Steel Engine & Steel body w/foam seat 1/2 inch thick plywood 24 Hinges at $.50 each Hardwood Pallet Plant Labor Cost per Mower 5 Mower Assembly Shipping Crate Assembly Total Plant Labor Total DMC $100 $10 $110 $762 Semi-Automated Prod'n Line at 20 per hour Assemble Crate Manually Plant Labor Rate = $25/hr (Same rate for Whse) 7 Warehouse Labor $4 Fork Truck Put Away, Retrieve, Load into Trailer Plant and Warehouse are in "same building" 8 Rounded from $28.57 using $ 1/mi for 1000 miles Transportation (Pre Cowan)* COGS $29 $795 Gross Margin Gross Margin % $805 50% Background Info: Entire Facility Operates One Shift from 8 am to 4:30 pm for an 8 hour paid work day Hourly employees (Plt and Whse Labor) = 2 paid 15 min breaks; One 30 minute unpaid lunch The 15 min breaks for the entire facility are 10 to 10:15 am and 2:30 to 2:45 pm The lunch period for the entire facility is 12 to 12:30 pm. Dept Labor Staffing: There are 2 Production Lines with 8 hourly employees each = 16 employees The Crate Assembly Dept is staffed by 4 employees The Warehouse has 8 employees In Class Assignment: Your Class Team is now a LEAN Team You need to think of ways to eliminate waste" in order to increase OUTPUT per day >>You need to "Quantify" any additional output and how that will be achieved >> ADDITIONAL OUTPUT PER DAY = _Mowers = + % >> YOUR PLAN TO ACHIEVE ADD'L OUTPUT: PRINT TEAM MEMBER'S NAMES WHO WORKED ON DRILL & SIGN YOUR NAMEStep by Step Solution
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